System 2000 ASSEMBLY AND INSTALLATION INSTRUCTIONS Dec 2010

© ARJO Hospital Equipment AB 2010 ARJO products are patented or patent pending. Patent information is available by contacting ARJO Hospital Equipment AB. Our policy is one of continous development, and we therefore reserve the right to make technical alterations without notice. The content of this publication may not be copied either whole or in part without the consent of ARJO Hospital Equipment AB. 2

Contents Safety precautions... 4 Definitions in this manual ... 4

Introduction... 5 Unpacking and assembly ... 6 Preparations for mounting of bathtub ... 10 Mounting of bathtub ... 12 Assembly of drainage with overflow ... 14 Assembly of drainage without overflow ... 16 After mounting the bathtub ... 18 Electrical installation... 20 Site requirement ... 21

Drain installation ... 22 Drainage requirement... 22

Water installation ... 24 Water supply requirement ... 24 Water connection requirement ... 24 Water supply ... 24

Calibration of the thermostat mixer P200+/P220 ... 26 Calibration of the thermostat mixer P300... 28 Space requirements... 30 Technical specifications ... 32 Overall dimensions - Rhapsody ... 34 Overall dimensions - Primo ... 35 Overall dimensions - Harmonie ... 36 Overall dimensions - Primo Ferro ... 37

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Safety precautions Make sure that the assembly is carried out:

Definitions in this manual •

WARNING

•

EX A M

PL E

Means: Safety warning. Failure to understand and obey this warning may result in injury to you or to others.

so the product is in accordance with the data label.

•

CAUTION

Product no

AR33212USXXXXX Serial no

1006XXXXXX

Means: Failure to follow these instructions may cause damage to all or parts of the system.

Made by Arjo in Eslov, Sweden 010115

Example of Data label

Example of Identification label

•

NOTE Means: This is important information for the correct use of this system or equipment.

•

by qualified personnel.

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in accordance with local codes.

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in accordance with local regulations.

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WARNING

•

The assembly of this unit requires two people (or more) to avoid back injuries. Means: The name and address of the manufacturer.

When the work is completed check that:

4

•

all details are mounted corresponding to the assembly instructions.

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all parts which a user may come into contact with are free of sharp edges.

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all hoses, pipes and connections are intact and free from water leaks.

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all hoses and pipes are free from obstructions and moving parts.

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all system functions operate correctly.

Introduction The System 2000 is delivered in two separate boxes

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Box 1

Box 1, contains the panel, legs and accessories.

Box 2

30

•

Weight box 1

(Gross)

Min.

180 kg

397 lbs

Max.

215 kg

474 lbs

Box 2, contains the bath tub only. •

Weight box 2

(Gross)

Min.

50 kg

110 lbs

Max.

75 kg

165 lbs

Accessories: A Lock with key (optional) B 2 connection hoses C Liquids (optional) D Drain hose, complete E For 2150 mm and 1600 mm bathtub: 2 feet with covers 2 screws with washers and nuts F 4 plastic bushings and 4 screws G Instructions For Use, Assembly and Installation Instructions, posters H Foot support I Pillow

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Hydromassage parts are located under the panel lid: A Outlet nozzle B Inlet nozzle

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Hydrosound parts included: A Transducer with ground cable

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Sound & Vision (S&V) parts are located under the panel lid: A Hand control B Magnet C USB stick D S&V Instructions For Use, S&V Installation Instructions

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A

B

D

C

E

F G

H

I

B

A

A

A

B

C

Special tools: Not required 5

D

Unpacking and assembly

6

1

Remove the two transport straps by pulling their ends. Remove the cardboard covers around the panel. (See fig. 1 - 3)

2

Remove the tape, boxes, both legs and the plastic cover. (See fig. 4 - 6)

3

Remove the screws holding the two wooden boards at the front on the pallet. Save the boards for use further in the assembly process. (See fig. 7)

4

Undo the back cover and remove it together with the lid. (6 screws, 2 nuts and 2 washers). (See fig. 8 & 9)

5

Connect temporarily to power supply. (See fig. 10) (See chapter “Electrical installation” )

6

Raise the panel to top position by pressing the "UP" button. (See fig. 11)

7

Remove the bottom frame covers. (See fig. 12)

8

Remove the angle iron brackets. (See fig. 13)

9

Place one of the wooden boards under one side of the panel to slighty raise it. (See fig. 14)

15 Secure the plastic bushings (see fig. F on page 5) into the holes in the legs. (See fig. 20)

16 Refit the bottom frame covers. Fasten the covers in the sides of the panel with screws (see fig. F on page 5) into the plastic bushings. (See fig. 21)

10 (This step is for1600 mm and 2150 mm bathtub only) Assemble a foot (from the assembly kit) on each leg. (See fig. 15)

17 Align the two bottom covers with the stabilizer clip. (See fig. 22)

11 Mount the first leg to the raised side of the panel. (See fig. 16)

18 Pull down the roller blind on the front side of the panel and set into position. (See fig. 23)

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WARNING Moving the panel to the floor requires two people to keep balance and avoid injury. •

12 Move the wooden board to the other side. (See fig. 17) Mount the second leg.

13 Move the panel forward so the back feet are close to the end of the pallet. (See fig. 18)

14 While one person carefully tips the panel forward have the second person remove the pallet. (See fig. 19) Then carefully lower onto all 4 feet and move panel into position.

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Preparations for mounting of bathtub 1

Make sure that the panel is in its top position. Remove the rubber stoppers on the clamps. (See fig. 1)

2

System with Hydromassage only: • Loosen the hose clamps on the connections of the hydropump. (See fig. 2) • Fit the hydromassage nozzles to the bathtub. The suction nozzle must be secured with air nipple connection in top position.(See fig. 3)

3

System with Hydrosound only: Mounting of the transducer to the bathtub: • Slide transducer into tub opening with connector facing down. (See fig. 4) • Manually press the transducer towards the tub surface, and from behind, slightly tighten the six M4 nuts in sequence. (See fig. 5) Make sure the transducer is mounted level. Finally, tighten the screws in sequence with a maximum torque of 4 Nm. • After securing the tub to the panel, connect the hydrosound cable to the transducer. (See fig. 5) • Connect the transducer ground cable to the common ground connection point on the mixer. (See fig. 6)

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1

2

3

4

Connector

5

1

5

4

3

6

2

6

Transducer ground cable

Hydrosound cable

11

Mounting of bathtub 1

Locate the two tub hooks into the pillar clamps. (See fig. 1)

5

For bath system with hydromassage only:

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2

NOTE Failing to position the air hose correctly will result in water leaking during use.

Cut a section of cardboard from the packaging, place it between the tub and panel to prevent the seal from catching between the tub and panel. (See fig. 2) (Not applicable for assembly of the Primo Ferro bathtub.)

Make sure that the air hose for the air flow adjustment is placed with its highest position above the overflow. (See fig. 5) • Attach the nipple and hose to the hydromassage inlet nozzle. (See fig. 6)

3

Raise the outer end of the tub to horizontal position, and fasten it with the 2 bolts accessible from the rear side of the panel (taped to the clamp). (See fig. 3)

4

Connecting sensor cables: (See fig. 4)

• Tighten all hydromassage hose clamps.

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NOTE The autofill and level sensing will not work if the following is done incorrectly. •

• Connect the longest cable to the level sensor placed to the left of the drain (A). (Comes with autofill and hydro option tubs.) • Connect the shortest cable to the top level sensor (B). (Comes with autofill and hydro option tubs.) • Connect the bottom level reference sensor into the hole located on the side of the temperature nipple housing (C). • Place the plastic washer (G) over the nipple thread. Attach the temperature sensor (D) and fasten the plastic nut. Primo Ferro Systems only: • Fasten the ground wire (yellow/green) to the mounting bracket (E).

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2

1

3

4

B C C

A

G D E (stainless steel

D

tubs only)

5

6

13

Assembly of drainage with overflow 1

Insert the drain hose end (A) through the hole in the lower left part of the panel. (See fig. 1)

2

From the rear side of the panel, connect the drain hose section (A) to the air gap drain (B). (See fig. 2)

3

Dismantle the overflow drain: (See fig. 3) • Put 2 mm allen key in the hole in the lower part of the cap (A) and loosen the screw. Remove the cap. • Loosen the nut (B) and remove the parts (C).

4

Mount the overflow drain on the tub. Position the washer (A) so that the small hole is in the lowest position. (See fig. 4 & 5) CAUTION Only use hand tools to tighten screw A (see fig. 6). Overtightening will cause stress cracks in the tubs gel coat and drain connection.

5

Mount the bottom drain section according to illustration (See fig. 6). Always ensure the thicker seal is used on the tubs underside as illustrated.

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6

Mount the drain bracket on the right (or left) bottom side of the panel. (See fig. 7)

7

Cut the drain pipe to a suitable length according to the site specifications. (See fig. 8 & 9) Create airgap if needed. (See chapter “Drain installation” )

8

Connect the drain hose to the drain pipe. (See fig. 10) Tighten with the clamp.

2

1

3 C B

A

B A

6

5

4

A

A

7

8

9

10

15

A

Assembly of drainage without overflow 1

Insert the drain hose end (A) through the hole in the lower left part of the panel. (See fig. 1)

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2

From the rear side of the panel, connect the drain hose (A) to the airgap drain (B). (See fig. 2) CAUTION Only use hand tools to tighten nut B (see fig. 3). Overtightening will cause stress cracks in the tubs gel coat and drain connection.

3

Mount the bottom drain: • Apply silicone (Dow Corning 732 or equivalent) to the underside of the drainage nipple (A). • Now place it in the tub drain hole. • From the tub underside, fit and tighten the nut (B). (See fig. 3)

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4

Mount the drain bracket on the right (or left) bottom side of the panel. (See fig. 4)

5

Cut the drain pipe to a suitable length according to the site specifications. (See fig. 5 & 6) Create airgap if needed. (See chapter “Drain installation” )

6

Connect the drain hose to the drain pipe. (See fig. 7) Tighten with the clamp.

2

1

A B A A

3 A

B

4

5

6

7

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After mounting the bathtub 1

2

Carry out water installation. (See chapter “Water installation” )

5

• Put the key lock end into hole cut out (See fig. 4).

Calibrate the thermostat mixer (See chapter “Calibration of the thermostat mixer P200+/P220” ) (See chapter “Calibration of the thermostat mixer P300” ). If you wish to adjust default settings, see Technical Manual.

• Level the plate and fit the other end in the opposite side of the top box • Turn the key for locking

6 3

Refit the rear panel cover. (See fig. 1)

4-5: For systems with integrated dispensing/ disinfection only: 4

Fasten the securing lock plate (included with optional disinfection). (See fig. 4)

Place ArjoOil (ArjoSound), ArjoCare and ArjoClean bottles in the top box and attach the suction units. • ArjoClean (Disinfectant Cleanser). (See fig. 2) Set the Disinfectant/Cleanser concentration, see separate document Instructions for Use. • ArjoCare (Shampoo & Body Wash). (See fig. 3) • Arjo Oil or ArjoSound (Skin Conditioner & Bath Oil). (See fig. 3)

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Put the footrest into position (A) and secure the pillow (B). (See fig. 5)

1

3

2

8

0 0 7 6

0 5

0 4

0 3

0 0

MIX

2

4

8

0 7

0 6

8

0 5

0 7

0 4

0 6

0 3

0 5

0 2

0 4

0

0 3

0 2

0

IX

M

M

IX

Primo Ferro

5 A

B A

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Electrical installation With the bath system connected to the earth equalization connection point in the building, measure with an ohmmeter on the parts listed below. (Use the earth connection point shown in figure 1 as the reference point when testing)

•

1

WARNING All plumbing and electrical work must be carried out by qualified personnel according to regulations and local codes.

2

• •

CAUTION When measuring on visible metal surfaces such as the hydrosound transducer or tub take the reading on a non visable area as a spark from the instrument can mark the surface.

3 a

1

Potential equalization connector. (See fig. 2)

2

Mixer screw (common ground point). (See fig. 3a)

3

Hydromassage pump, attachment screw. (See fig. 3b)

4

Hydrosound transducer (on fixation bolt head). (See fig. 4)

4

Primo Ferro 5

Panel (all metal surfaces facing outwards). (See fig. 5)

6

On tub mounting stud (on screw). (See fig. 6)

5

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WARNING

6

Following installation a certified electrician must verify that protective earth exists at the points marked in the figures 1-6. The resistance between all locations must not exceed 0.2 Ω.

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b

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Site requirement ELECTRICAL SUPPLY Voltage

230/240V (Europe) 120V (North America) 100V (Japan) 220V (Korea)

Number of phases

Single phase AC

Frequency,

50Hz (Europe) 60Hz(North America) 50/60Hz (Japan) 60Hz (Korea)

Power consumption (max.)

1100 VA

Fuse

6 A (Europe) 10 A (North America) 10 A (Japan) 6 A (Korea)

Protective earth

Yes

Potential equalisation

Yes

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First check that the electrical supply corresponds with the information on the label on the backside of the panel.

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The unit must be permanently connected.

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The unit must be continuously powered and connected to separate fuse with ground fault circuit interrupter.

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The unit must have a separate emergency switch placed at an easily accessible position near the unit.

Connect the wires as described below: • Neutral to the blue wire (N)

Ground fault circuit interrupter (10mA)

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Safety switch, according to regulations and local codes

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Emergency switch

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Mains cable (3x16AWG / 3x1.5 mm2)

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Main switch

Ground fault circuit interrupter Bathtub Fuse

Emergency stop

Live

L

Neutral

N

PE

PE

Phase to the brown wire (L)

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Protective earth to the yellow/green wire (PE)

The unit must be permanently connected to the mains when used in USA and Canada. All electrical installations must comply with the US National Electrical Code and the Canadian Electrical Code respectively.

The unit shall be electrically connected with the following equipment (not included in delivery): • Separate fuse (see above). •

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Drain installation Drainage requirement •

Min. drainage capacity

100 l/min (26.4 US gal/min)

The bath must be connected to drainage. Create airgap if needed. Connections must be done in accordance with local regulations.

1

Floor mounted drainage. (See fig. 1)

•

2

Wall mounted drainage: Connect the enclosed drain hose to a drain hose/pipe in the wall. (See fig. 2)

Level adjustment Adjust the feet so that the bath is leveled horizontally, with the exception that head end of the tub is about 15 mm (9/16") over the end against the panel. (See fig. 3) •

CAUTION The distance between the floor and the underside of the leg must not exceed 70 mm (2 6/8"). •

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