WD 750 Rack for containers Loading Manual Dec 2020

These instructions apply to:

Product

Rack Rack for containers WD 750

Material

1051929

Document | Version

90098002 | 00

Language

EN-US English

Month | Year

12 | 2020

Copyright

2020 © Belimed AG

Rack Rack for containers WD 750 | © Belimed

Content 1

Introduction

4

1.1

Purpose of these instructions... 4

1.2

Target group... 4

1.3

Changes and copyright... 4

1.4

Symbols and notices used... 4

2

Safety instructions

2.1

Declaration of conformity... 6

2.2

General safety instructions

2.2.1

Instructing Personnel... 6

2.2.2

Auxiliaries... 6

2.2.3

Loading... 6

2.2.4

Resolve the error and repair... 6

2.3

Intended use... 6

2.4

Warranty... 7

2.5

Personnel requirements... 7

2.6

Summary of the safety instructions... 8

3

Description

9

4

Loading

10

5

Cleaning performance

13

6

Disposal

15

6 ...6

001

3 | 16

Rack Rack for containers WD 750 | © Belimed

1

Introduction

1.1

Purpose of these instructions These instructions inform the operator how to operate this product safely and correctly. This manual constitutes a component of the product and must therefore be stored together with the product at a suitable location which is easily accessible for the operator.

1.2

Target group Instructions are a component of the product. The instructions are addressed to the following persons: •

Operator

 Read the instructions completely before working with the product.  Understand the instructions before working with the product.  Ensure that the instructions are accessible with the product at all times.

1.3

Changes and copyright The text, graphics, and data contained here represent the technical status of the product at the time of printing of this manual. Changes due to further development may occur. The original version of this document is in German (DE). This manual, including all parts thereof, are protected by copyright law. Utilization of any kind, whether for duplication, translation, or processing in other media, is not permissible without the consent of Belimed AG. The content of this manual must not be used for commercial purposes.

1.4

Symbols and notices used The following symbols and notices are used to indicate precautionary measures for handling and for occupational safety that are important to avoid harm to health and life. DANGER Indicates hazard with high risk If the hazard is not avoided, it will lead to death or serious injury. Possible consequences of the hazard.  Work steps to avoid the hazard.

WARNING Indicates hazard with medium risk If the hazard is not avoided, it can lead to death or serious injury. Possible consequences of the hazard.  Work steps to avoid the hazard.

4 | 16

001

Rack Rack for containers WD 750 | © Belimed

Introduction

CAUTION Indicates hazard with low risk If the hazard is not avoided, it will lead to minor or moderate injury. Possible consequences of the hazard.  Work steps to avoid the hazard.

NOTICE Warning of damage to property If warnings are not heeded, this can lead to damage to the product or nearby objects. Possible consequences of the warning.  Work steps to avoid damage to property.

TIP Tips for use Tips for use and useful information on the best possible utilization.  Helpful action.

 Work step, perform in sequence.  Partial work step, perform according to sequence. – Reaction to the completed work step. – – Reaction to all work steps. 1 Position numbers that refer to diagrams. 2 •

Indicates a list. •

Indicates a subsection of a list.

• ‹ › indicates a software text and proper noun.

001

5 | 16

Rack Rack for containers WD 750 | © Belimed

2

Safety instructions

2.1

Declaration of conformity With the EC Declaration of Conformity and the CE mark, Belimed AG affirms that this product complies with the essential health and safety requirements.

2.2

General safety instructions The machine and accessories may only be operated in faultless condition, which is why the following safety instructions must be complied with to avoid risks to patients and operators.

2.2.1

Instructing Personnel  Only allow trained and authorized personnel to operate the machine and auxiliaries.  Wear the required personal protective equipment, e.g., protective goggles, protective gloves, while operating the machine and during inspections and cleaning work.  Keep body parts and clothing away from automatically moving parts.  Always mop up and dry wet floors immediately.  In case of eye or skin contact with escaping fluids or steam, immediately rinse with clear water and consult a doctor.

2.2.2

Auxiliaries  Only operate the machine with original accessories from Belimed AG.  Load and clean racks as stipulated.  Use the appropriate transport cart or the appropriate transport system for transporting the racks.  Only use original spare parts from Belimed AG.

2.2.3

Loading  Wear the required personal protective equipment, e.g., protective goggles and protective gloves, when handling the wash items.  Use the appropriate loading and unloading equipment for transporting, loading, and unloading the wash items.  Take care when transporting the wash items after completion of the cleaning process. The wash items and the racks are hot. Wear protective gloves and apron when loading or unloading.  Observe recommended loading heights.  Make sure that all medical devices to be cleaned can be optimally rinsed on all sides by the water.  Observe the loading pattern defined in the scope of the validation.

2.2.4

Resolve the error and repair  If errors or damage occur, the supervisor must be informed.  Errors may only be resolved by Belimed-Service or personnel trained and authorized by Belimed AG.  Do not perform any unauthorized repairs, changes, or manipulation in or on the product.

2.3

Intended use The rack is intended only for use with the WD 750 machines. The rack is only intended and approved for the applications specified in this Loading Manual, namely for the cleaning and disinfection of:

6 | 16

001

Rack Rack for containers WD 750 | © Belimed

Safety instructions

•

DIN sterilization containers

•

AESCULAP Aicon® sterilization containers

All other applications are considered to be non-intended use. Load

Rack for sterilization containers

Dimensions

loaded, H × W × D = 1743 × 872 × 1150 mm

Capacity

12 sterilization containers, H × W × D = 300 × 600 × 300 mma

Machine type

WD 750 S

WD 750 M

WD 750 L

Rack quantity

1

2

2

a. Wash item load 200 kg

2.4

Warranty The product must only be installed and commissioned by personnel employed by Belimed AG or personnel who have been trained by Belimed AG. Belimed AG accepts no responsibility for work performed by personnel neither directly employed by Belimed AG, nor trained by Belimed AG. No repairs or modifications in or on the product must be carried out by non-authorized personnel. Unauthorized repairs and modifications exclude any liability of the manufacturer for resulting damage to the operator and the product. Furthermore, modifications that affect operation may violate local laws and jeopardize insurance coverage in the event of malfunction. Repairs and modifications must only be carried out by personnel either directly employed by Belimed AG or trained by Belimed AG. Improperly executed repairs and modifications can entail considerable danger to both patient and operator; moreover, such actions will void the warranty claim. Furthermore, no warranty service is provided for defects caused by non-compliance with these instructions, improper use or normal wear and tear of the product. Defective components must only be replaced by original spare parts from Belimed. Only if original spare parts are used can it be ensured that the spare parts meet safety requirements. If spare parts are used that neither originate from Belimed AG, nor have not been approved by Belimed AG, the warranty is rendered void.

2.5

Personnel requirements The operating facility must ensure that this product is only operated by trained persons. Operators must have the following knowledge: •

Authorized by the operating facility.

•

Responsibilities clearly defined by the operating facility.

•

Appropriately trained.

•

Thoroughly familiarized with the product.

•

Demonstrated required technical expertise.

•

Necessary prerequisites and required means to properly execute the tasks.

•

Read and understood these instructions in full.

The operating facility clearly defines responsibilities for the operation, inspection, and cleaning work. The operating facility regularly checks compliance with the responsibilities. Non-compliance may lead to hazards for patients and operators.

001

7 | 16

Safety instructions

2.6

Rack Rack for containers WD 750 | © Belimed

Summary of the safety instructions Summary of all safety instructions for safe operation of the product. Safety instructions are listed in all places where hazards may arise.  Always follow the safety instructions!  Read, understand, and follow the safety instructions. DANGER Risk of infection due to contaminated racks The rack may be contaminated by the last work processes.  Wear personal protective equipment, e.g., protective gloves.  Disinfect the entire rack before disposal.  If there are technical defects, a manual chemical disinfection must be carried out.

WARNING Risk of infection due to soiled wash items Contaminated wash items can lead to life-threatening infections.  Wear the required personal protective equipment, e.g., protective goggles, protective gloves, etc.  Follow local work instructions.

WARNING Risk of infection due to residues Residual contamination can lead to infections.  Wear the required personal protective equipment, e.g., protective goggles, protective gloves, etc., while performing inspection and cleaning work.

WARNING Risk of infection due to irregular maintenance For safe and reliable operation, regular maintenance by Belimed-Service is required.  Have regular maintenance work carried out by Belimed-Service.

8 | 16

001

Rack Rack for containers WD 750 | © Belimed

3

Description 1 2

3

4

Fig. 3-1 Example of rack

1 Stopper 2 Star knob screw 3 Mounting bracket 4 Rack

001

9 | 16

Rack Rack for containers WD 750 | © Belimed

4

Loading WARNING Risk of infection due to soiled wash items Contaminated wash items can lead to life-threatening infections.  Wear the required personal protective equipment, e.g., protective goggles, protective gloves, etc.  Follow local work instructions.

WARNING Risk of infection due to irregular maintenance For safe and reliable operation, regular maintenance by Belimed-Service is required.  Have regular maintenance work carried out by Belimed-Service.

NOTICE Risk of damage due to incorrect loading and unloading Incorrect loading and unloading of the machine can lead to damage.  Follow the user manual for the machine.  Follow the loading manual for the rack.

10 | 16

001

Rack Rack for containers WD 750 | © Belimed

Loading

1

2

5

4

3

Fig. 4-1 Example of rack loaded with sterilization containers

1 Trough, 12 units 2 Cover, 12 units 3 Rack 4 Star knob screw 5 Stopper Loading the lower level  Slightly turn the 4 star knob screws 4.  Loosen the 2 star knob screws 4 on each of the left and right sides.  Push the stopper 5 into the middle of the rack.  Load the troughs 1 with their openings facing outward.  Load 3 troughs 1 on each of the left and right sides.  Push the stopper 5 on the troughs 1.  Tighten the star knob screws 4 hand tight. – Troughs 1 are secured. Loading the middle level  Load 12 units covers 2.  Place the covers 2 on their long sides at an angle with the inside facing downward.

001

11 | 16

Loading

Rack Rack for containers WD 750 | © Belimed

Loading the upper level  Slightly turn the 4 star knob screws 4.  Loosen the 2 star knob screws 4 on each of the left and right sides.  Push the stopper 5 into the middle of the rack.  Load the troughs 1 with their openings facing outward.  Load 3 troughs 1 on each of the left and right sides.  Push the stopper 5 on the troughs 1.  Tighten the star knob screws 4 hand tight. – Troughs 1 are secured.

12 | 16

001

Rack Rack for containers WD 750 | © Belimed

5

Cleaning performance WARNING Risk of infection due to residues Residual contamination can lead to infections.  Wear the required personal protective equipment, e.g., protective goggles, protective gloves, etc., while performing inspection and cleaning work.

CAUTION Burn hazard At the end of a program, the rack can have a temperature of up to 80°C.  Allow the rack to cool down before removing it.

NOTICE Risk of damage due to entering the washing chamber The base grille of the washing chamber may only be accessed by one person. Risk of breaking the sliding door glass.  Do not damage the delicate surfaces on the inside of the washing chamber when carrying out work.  Do not bump against the sliding door on the unloading side during maintenance work.

1 2 4

3

Fig. 5-1 Spray nozzles WD 750

1 Bayonet quick-acting nut with spray nozzle 2 Fastening clamp with bayonet quick-acting closure 3 Nozzle pipe 4 Base spray nozzles in the lower nozzle pipe  Open the sliding door.

001

13 | 16

Cleaning performance

Rack Rack for containers WD 750 | © Belimed

 Turn the main switch to the ‹0–OFF› position.  Check all spray nozzle holes, lateral spray nozzles, and base spray nozzles for soiling.  If necessary, clean the nozzle holes with a needle. In case of heavy soiling:  Remove the spray nozzle with the bayonet quick-acting closure nut 1 from the fastening clamp 2 and clean with a brush or needle.  Screw the base spray nozzle 4 out of the lower nozzle pipe and clean with a brush or needle.  Insert the spray nozzle with the bayonet quick-acting nut 1 into the fastening clamp 2 again.  Screw the base spray nozzle 4 into the lower nozzle pipe again.  Turn the main switch to the ‹1–ON› position.  Close sliding door.

14 | 16

001

Rack Rack for containers WD 750 | © Belimed

6

Disposal DANGER Risk of infection due to contaminated racks The rack may be contaminated by the last work processes.  Wear personal protective equipment, e.g., protective gloves.  Disinfect the entire rack before disposal.  If there are technical defects, a manual chemical disinfection must be carried out.

 Dispose of the rack in a technically correct manner in accordance with the local regulations. TIP Re-using raw materials The product is no worthless waste material. If disposed of appropriately, the raw materials can be recovered and recycled.  Re-use raw materials or dispose of properly.  Follow local specifications.

001

15 | 16