OPERON B810 Operating and Installation Manual Rev 2

INSTALLATION AND OPERATOR MANUAL 70-000-0026

Related Publications: OPERON B 810 Uncrating Instructions 60-000-0002 OPERON B 810 Service and Parts Manual 70-000-0027

This manual contains proprietary information of Berchtold Corp. It shall not be reproduced in whole or in part without the written permission of Berchtold Corp. ETL/CETL LISTED TO IEC 60601-1. MEDICAL ELECTRICAL EQUIPMENT OPERON® IS A REGISTERED TRADEMARK OF BERCHTOLD CORPORATION.

OPERON B 810 SURGICAL TABLE TABLE OF CONTENTS

TABLE OF CONTENTS SPECIAL SAFETY INSTRUCTIONS... S-1 SAFETY SYMBOLS ... S-1 USE CONDITIONS... S-1 PINCH POINTS... S-1 CONTROL PENDANTS ... S-2 LOAD CAPACITY... S-2 PATIENT POSITIONING ... S-3 OPERATION ... S-4 TABLE MOVEMENT WITH PATIENT ... S-4 ENVIRONMENTAL REQUIREMENTS... S-4 UNPACKING ... S-4 CHECKS AND ADJUSTMENT ... S-5 RADIOLUCENT TABLE TOP AND PADS ... S-5 POWER SUPPLY ... S-5 CLEANING AND DISINFECTION ... S-5 ACCESSORIES DESIGNED BY OTHERS ... S-5 WARNING LABELS ... S-6 INSTALLATION INSTRUCTIONS ...1-1 ELECTRICAL POWER REQUIREMENTS...1-1 ENVIRONMENTAL REQUIREMENTS...1-1 TOOLS REQUIRED...1-1 UNPACKING ...1-2 INSTALLATION...1-4 INSTALLING THE PADS ...1-4 INSTALLING THE HEADREST...1-5 CHECKS AND ADJUSTMENT ...1-5 SETTING THE TABLE LEVELS...1-6 AC FUSES (MAINS AC) ...1-6 GENERAL INFORMATION...2-1 GENERAL DESCRIPTION ...2-1 RADIOLUCENT TABLE TOP AND PADS ...2-1 INTERCHANGEABLE HEADREST ...2-1 POWER SUPPLY ...2-2 FUSES...2-2 FLOOR LOCK SYSTEM ...2-3 PRIMARY HAND PENDANT...2-3 HAND PENDANT OPERATION ...2-4 PRIMARY HAND PENDANT INDICATORS ...2-5 PRIMARY HAND PENDANT FUNCTIONS ...2-6

70-000-0026

Rev. 2 i

OPERON B 810 SURGICAL TABLE TABLE OF CONTENTS FOOTSWITCH (OPTIONAL) ... 2-7 MANUAL FOOT PUMP... 2-7 AUXILIARY HAND PENDANT ... 2-8 AUXILIARY CONTROL DRAWER ... 2-8 OPERATING INSTRUCTIONS ... 3-2 PINCH POINTS... 3-2 LOAD CAPACITY... 3-3 PATIENT ORIENTATION ... 3-3 NORMAL ORIENTATION ... 3-3 REVERSE ORIENTATION... 3-3 PATIENT POSITIONING... 3-3 TABLE MOVEMENT WITH PATIENT... 3-4 OPERATION... 3-4 FUNCTION PRIORITY ... 3-5 TABLE MOVEMENT LIMITS ... 3-5 SOFTWARE-CONTROLLED LIMITS... 3-6 USER-CONTROLLED LIMITS ... 3-7 HEADREST... 3-7 REMOVABLE LEG SECTION ... 3-8 FOOTSWITCH (OPTIONAL) ... 3-9 BACKUP INSTRUCTIONS... 4-5 MAINTENANCE ... 5-1 PERIODIC MAINTENANCE ... 5-1 CLEANING AND DISINFECTION ... 5-2 STAINLESS STEEL SURFACES ... 5-2 CLEANING METHODS... 5-2 CLEANING AGENTS ... 5-2 REMOVING STAINS ... 5-2 APPLYING DISINFECTANTS ... 5-2 PAINTED SURFACES ... 5-2 CONDUCTIVE ITEMS... 5-2 HAND PENDANTS ... 5-3 IMPORTANT TELEPHONE NUMBERS ... 5-3 PARTS AND ACCESSORIES ... 5-3

Rev. 2 ii

70-000-0026

OPERON B 810 SURGICAL TABLE TABLE OF CONTENTS

TABLE OF FIGURES FIGURE S-1

MAXIMUM WEIGHT LOCATION ... S-3

FIGURE S-2

PATIENT SAFETY WARNING LABEL ... S-6

FIGURE S-3

PRODUCT IDENTIFICATION LABEL ... S-6

FIGURE 1-1

SHIPPING CONTAINER...1-2

FIGURE 1-2

SHIPPING CLAMPS ...1-3

FIGURE 1-3

LOADING/UNLOADING RAMP...1-3

FIGURE 1-4

REMOVE TABLE FROM SKID ...1-4

FIGURE 1-5

PAD SET...1-4

FIGURE 1-6

LOCKING LEVERS ...1-5

FIGURE 1-7

HEADREST ...1-5

FIGURE 1-8

CHAIR POSITION...1-6

FIGURE 2-1

OPERON B 810 SURGICAL TABLE ...2-1

FIGURE 2-2

BASE COMPONENTS POWER SUPPLY ...2-2

FIGURE 2-3

PRODUCT IDENTIFICATION AND FUSE INFORMATION LABEL ...2-3

FIGURE 2-4

PRIMARY HAND PENDANT AND FOOTSWITCH CONNECTOR BOX...2-3

FIGURE 2-5

HAND PENDANT POWER-ON INDICATORS...2-4

FIGURE 2-6

PRIMARY HAND PENDANT INDICATORS...2-5

FIGURE 2-7

PRIMARY HAND PENDANT FUNCTIONS...2-6

FIGURE 2-8

FOOTSWITCH...2-7

FIGURE 2-9

DEPLOYING THE FOOT PUMP PEDAL...2-7

FIGURE 2-10

LOCKING THE FOOT PUMP PEDAL...2-7

FIGURE 2-11

LOCATION OF AUXILIARY PENDANT AND DRAWER ...2-8

FIGURE 2-12

ACCESSING THE AUXILIARY HAND PENDANT KEYBOARD ...2-8

FIGURE 3-1

PINCH POINTS...3-2

FIGURE 3-2

NORMAL TABLE ORIENTATION ...3-3

FIGURE 3-3

REVERSE TABLE ORIENTATION ...3-3

FIGURE 3-4

NORMAL PERINEAL POSITION ...3-4

FIGURE 3-5

REVERSE PERINEAL POSITION...3-4

FIGURE 3-6

HEADREST ...3-7

FIGURE 3-7

ALIGNING THE LEG SECTION FOR INSTALLATION ...3-8

FIGURE 3-8

LEG SECTION ...3-8

FIGURE 3-9

ASSEMBLED LEG SECTION...3-8

FIGURE 3-10

FOOTSWITCH...3-9

FIGURE 4-1.

BACKUP SYSTEMS ...4-1

FIGURE 4-2.

AUXILIARY HAND PENDANT ...4-1

70-000-0026

Rev. 2 iii

OPERON B 810 SURGICAL TABLE SPECIAL SAFETY INSTRUCTIONS - IMPORTANT THE SAFETY INSTRUCTIONS THAT FOLLOW APPEAR WITHIN THE MANUAL. READ THEM CAREFULLY BEFORE OPERATING THE UNIT AND FOLLOW INSTRUCTIONS. SPECIAL SAFETY INSTRUCTIONS SAFETY SYMBOLS This manual uses special symbols to help alert you to important safety information: This symbol identifies a WARNING. A warning indicates that the procedures WARNING in the following text involve actions that could cause harm or death to an individual if certain precautions are not taken. The warning text always provides specific information on what you must do to avoid the risk.

CAUTION

NOTE

This symbol identifies a CAUTION. A caution indicates that the procedures in the following text involve actions that could cause damage to the equipment, including the failure to operate. The caution text always provides specific information on what you must do to avoid the risk. This symbol identifies a NOTE. A note contains information that can help you perform the procedure in the following text more effectively.

USE CONDITIONS

WARNING

70-000-0026

WARNING - POSSIBLE EXPLOSION HAZARD: Do not operate the table in the presence of flammable anesthetics. The OPERON B 810 table is designed for use in non-hazardous anesthetizing locations.

PINCH POINTS

WARNING

WARNING - Cutting or crushing injury may occur if any part of a patient or staff member is caught in a pinch point when the table is articulated.

WARNING

WARNING - Damage to the table or object may occur if any foreign object, accessory, clamp, etc., is in a table pinch point when a table is articulated.

Pinch points include, but are not limited to: • Kidney elevator to seat channels • Kidney elevator to seat top • Kidney elevator to back section • Back section to side shields • Leg section to side shields • Leg section to column shield • Leg section to base cover • Leg section to seat section • Back section link to seat channel • Column shields to base cover • Side shields to column shields (in tilt) • Floor feet to base • Floor feet to floor • Base to floor • Headrest to back section This list is not all-inclusive because pinch points can be created by the attachment of accessories. Always check that the patient and staff are clear of pinch points before and while the table is in motion. Refer to Figure 3-1 for details.

Rev. 2 S-1

OPERON B 810 SURGICAL TABLE SPECIAL SAFETY INSTRUCTIONS CONTROL PENDANTS NOTE

WARNING

WARNING

WARNING

Rev. 2 S-2

NOTE - The primary hand pendant can be configured for normal or reverse patient orientation by pressing the NORMAL or REVERSE buttons on the pendant. This reverses all functions except floor locking, table up/down, and kidney up/down. Using the reverse function also disables the chair function. WARNING - The primary hand pendant is configured for normal patient orientation. If the patient is reversed, the back function must be used to raise or lower the patient's legs and the Leg function must be used to raise or lower the patient's back. Trendelenburg, tilt, and slide functions are also reversed if the patient is in reverse orientation. WARNING - The auxiliary hand pendant is configured for normal patient orientation. If the patient is reversed, the Back function must be used to raise or lower the patient's legs and the Leg function must be used to raise or lower the patient's back. Trendelenburg, tilt, and slide functions are also reversed with respect to the patient’s orientation. WARNING - The auxiliary hand pendant functions will operate regardless of whether the floor feet are locked or unlocked. If the floor feet are unlocked, the table may roll when the manual pump is operated.

CAUTION

CAUTION - The auxiliary hand pendant does not have the following functions: flex, chair, return to level, or slide. This pendant is intended to be used along with the manual foot pump for completing procedures, followed by charging the batteries or servicing the table.

LOAD CAPACITY This table has a patient lifting and articulation capacity of 600 lbs. (273 kg). Positioning and constraints are discussed on page S-3. Do not exceed this maximum load in service. See FIGURE S-1.

WARNING

NOTE

WARNING - Overloading may result in tipping of the table or failure of the table sections to move. Do not exceed the maximum load. NOTE - The use of some accessories will put additional restrictions on patient weight. Accessories provided by Berchtold Corporation, when used as intended, are designed to perform safely with the patient loads for which this table was designed. A Berchtold Corporation accessory that puts additional restrictions on patient weight, when used as intended, will be clearly labeled to indicate the maximum allowed loads.

70-000-0026

OPERON B 810 SURGICAL TABLE SPECIAL SAFETY INSTRUCTIONS

In normal orientation, the patient’s pelvis must not extend beyond the end of the SEAT Section for full slide capability

Detachable Leg Section

Seat Section

Footswitch Receptacle

In reverse orientation, the patient’s pelvis must not extend beyond the end of the BACK Section for full slide capability Kidney Elevator

Back Section

Primary Hand Pendant Receptacle

Headrest

Primary Hand Pendant

Footswitch

Manual Foot Pump

Warning Label

Located on this end of Base: Power Entry Module, Fuses, and Auxiliary Hand Pendant Drawer.

Floor Feet

FIGURE S-1 MAXIMUM WEIGHT LOCATION PATIENT POSITIONING WARNING - POSSIBILITY OF TIPPING: Table stability may be compromised if patients are positioned beyond the following limits:

WARNING

Normal Patient Orientation The patient's pelvis should not be extended beyond the end of the seat section. The patient’s legs may be placed on a leg extension attached to the end of the leg section.

WARNING

WARNING

Reversed Patient Orientation The patient's pelvis should not be extended beyond the back section. The patient’s legs may be placed on a leg extension attached to the end of the back section. Full articulation and full slide in either direction can be safely achieved with a 600lb (273kg) patient if these steps are followed.

70-000-0026

WARNING

WARNING - Before positioning the table, be sure the correct table orientation is selected as indicated by the NORM or REV indicator on the primary control pendant. Improper orientation will result in reverse functioning and potential patient injury. WARNING - Possibility of tipping: If full slide forward is required, the patient’s pelvis must always be located over the seat section when in normal orientation. Using full forward slide while the patient’s pelvis is on the leg section can impair table stability and result in patient injury or equipment damage. WARNING - The leg section may be removed from the table. If it is left on the table, use caution when raising the leg section while the patient is in this position.

Rev. 2 S-3

OPERON B 810 SURGICAL TABLE SPECIAL SAFETY INSTRUCTIONS OPERATION

WARNING

CAUTION

CAUTION

WARNING- The table should always be locked to the floor whenever a patient is on the table or being transferred to or from the table. This is accomplished by extending the table’s feet by activating the FLOOR LOCK function. This table is not intended for patient transport. CAUTION - Storage of clamps, accessories, etc., on the base cover may result in damage to lift column shields and prevent proper elevation or descent of the table. CAUTION - The footswitch’s electrical connections are resistant to fluid intrusion, but if fluid drainage is anticipated, the footswitch should be protected by wrapping it with a clear disposable footswitch bag. This will reduce the need to disinfect the footswitch.

WARNING

ENVIRONMENTAL REQUIREMENTS

WARNING

WARNING

WARNING

WARNING

WARNING - The table should not be used to transport a patient over a long distance. This procedure is only meant for repositioning the table within the surgical suite.

WARNING

WARNING

WARNING

Rev. 2 S-4

WARNING - Do not mount knee crutches or leg holders to the headrest side rail. The headrest should only be used for supporting the head or feet. Do not lean on the headrest. The headrest has a weight limit of 25lbs. WARNING - Be sure that when articulating the headrest, the locking mechanism ends up properly engaged, and not in between positions. The headrest may move when load is applied until the locking mechanism engages. WARNING - When releasing the locking mechanism, support the headrest, as it will fall freely if the locking mechanism is not engaged.

WARNING- The batteries are sealed to prevent spilling of the acid electrolyte. If punctured and contact is made with the acid, flush with cold water for 15 minutes. WARNING- Although the batteries are sealed to prevent spilling, they are vented to allow for normal out gassing. Because of this, the table should not be used in a room that has no ventilation system.

CAUTION

CAUTION - The batteries contain LEAD, and if replaced, need to be recycled in accordance with local environmental regulations.

CAUTION

CAUTION - Do not expose the table to steam or heat sources, or place the table where it may be exposed to unusually high temperatures.

CAUTION

CAUTION - Allow the table to reach room temperature prior to operation if the table was exposed to excessively hot or cold conditions during transport or storage.

TABLE MOVEMENT WITH PATIENT WARNING - If the table needs to be moved with a patient on the table, it is very important to follow the following instructions to prevent patient injury or equipment damage.

WARNING - Failure to securely lock the leg section into place may result in patient injury. Always check the retention of the leg section upon installation.

WARNING

WARNING - When using the table in the vicinity of high-frequency surgical equipment, such as cardiac defibrillators, and cardiac defibrillator monitors, refer to the manufacturers’ instructions to ensure compatibility issues are considered.

UNPACKING

WARNING

WARNING - POSSIBILITY OF INJURY: This table weighs approximately 715 pounds (325 kg). At least two persons are required to remove the table from its shipping container.

70-000-0026

OPERON B 810 SURGICAL TABLE SPECIAL SAFETY INSTRUCTIONS

WARNING

CAUTION

WARNING

WARNING - POSSIBILITY OF INJURY: Do not attempt to lift the table by its top sections. Failure to follow uncrating instructions in the order given will result in difficulty in removing the table from the skid and possible personal injury. CAUTION - Do not attempt to lift the table by its seat section or side rails. Do not allow the table to drop off the ramp, as this can damage the casters. WARNING - POSSIBILITY OF TIPPING: The table will roll freely with the legs unlocked. At least two people are required to roll the table down the ramp.

POWER SUPPLY

WARNING

CLEANING AND DISINFECTION

WARNING

CHECKS AND ADJUSTMENT

WARNING

WARNING - Installation checkout is necessary to ensure that handling during shipment did not damage the table.

RADIOLUCENT TABLE TOP AND PADS

CAUTION

CAUTION

70-000-0026

CAUTION - The anti-static properties of the table depend on the use of the recommended mattress. Compromise of the anti-static properties could expose the patient or OR personnel to an electrostatic shock. It could also deliver a shock to the table’s electronics that could damage or destroy critical components. CAUTION - Protect the top and bottom surfaces from nicks and scratches. Scratches more than 0.005 inches (127 microns) deep may appear on x-rays. Damaged or scratched panels should be replaced if x-ray quality is affected.

WARNING - Repeated breaker tripping or fuse replacement may indicate a ground fault or overload condition. The table will not operate reliably under these conditions, and may be electrically unsafe. Do not use the table until these conditions are corrected.

CAUTION

WARNING - Unplug the power cord before cleaning the table if cleaning liquids will be located near the power cord receptacle. Under no circumstances should steam or extremely hot water (over 150°F/66°C) be used to disinfect or clean the table. Elevated temperatures and unusually high humidity will weaken the hydraulic lines and result in failure of the hydraulic system and increased leakage currents. Do not attempt to clean this table in automatic cart washing equipment. Use of high-pressure water guns could lead to an electrical malfunction and must be avoided. CAUTION - Failure to thoroughly dry the surface after cleaning may result in rust.

ACCESSORIES DESIGNED BY OTHERS Berchtold Corporation assumes no liability for table performance when used with accessories designed by others for use on Berchtold equipment, or damage resulting to Berchtold equipment resulting from the use of accessories designed by others.

Rev. 2 S-5

OPERON B 810 SURGICAL TABLE SPECIAL SAFETY INSTRUCTIONS FIGURE S-2 shows the patient safety warning label attached to the table. The label is located on the base at the foot end.

WARNING LABELS

Drawing 306651 Rev. 1

FIGURE S-2 PATIENT SAFETY WARNING LABEL

WARNING

WARNING - Always replace fuses with fuses of the same voltage and current rating. Failure to use the correct fuse could cause a fire and injury to the patient or OR personnel.

FIGURE S-3 shows the product information label attached to the top of the column on the head side of the table. The product information label also contains fuse replacement information.

Fuse Information

Product Identification Information

FIGURE S-3 PRODUCT IDENTIFICATION LABEL

Rev. 2 S-6

70-000-0026

OPERON B 810 SURGICAL TABLE INSTALLATION INSTRUCTIONS INSTALLATION INSTRUCTIONS These instructions provide the information necessary to unpack and install the OPERON B 810 Surgical Table. ELECTRICAL POWER REQUIREMENTS

WARNING

NOTE

NOTE

NOTE

WARNING - POSSIBLE EXPLOSION HAZARD: Do not operate the table in the presence of flammable anesthetics. The OPERON B 810 table is designed for use in non-hazardous anesthetizing locations.

ENVIRONMENTAL REQUIREMENTS

WARNING

NOTE - This table has been designed to be connected to circuits installed in accordance with NFPA 70 - National Electrical Code. The user should also be familiar with NFPA 99 - Health Care Facilities. Consult these references if you have any doubt about the compliance of the user’s maintenance program or electrical system with code requirements.

WARNING

NOTE - This table is classified as Class 1, Type B equipment in its type and degree of protection against electrical shock. NOTE – The table can be factory configured for 230 VAC operation based on customer order requirements. The modifications involve only components associated with the AC mains supply. The information below describes only the 115 VAC components. Refer to the Service Manual (publication 70-000-0027) for identification of the 230 VAC components.

The Berchtold OPERON B 810 table is completely battery-operated. It only requires AC power for battery charging, but it may be operated directly from AC power when necessary or desirable. The table is provided with a 14-ft. (4.27 m), 16 AWG, three-conductor power cord terminated with a hospital grade, three-prong plug. Attachment of a plug of alternate design, if required, is the responsibility of the customer. The OPERON B 810 contains two (2) 12V 28 Amphour Sealed Lead Acid (SLA) batteries. The batteries are connected in series to provide 24V for the table’s electrical system. The batteries are fused to prevent 70-000-0026

high discharge due to a power short. The charging system is designed to allow the table to be connected to AC indefinitely without overcharging or damaging the batteries. Other than periodic charging, the batteries do not require maintenance.

WARNING- The batteries are sealed to prevent spilling of the acid electrolyte. If punctured and contact is made with the acid, flush with cold water for 15 minutes. WARNING- Although the batteries are sealed to prevent spilling, they are vented to allow for normal out gassing. Because of this, the table should not be used in a room that has no ventilation system.

CAUTION

CAUTION - The batteries contain LEAD and, if replaced, need to be recycled in accordance with local environmental regulations.

CAUTION

CAUTION - Do not expose the table to steam or heat sources, or place the table where it may be exposed to unusually high temperatures.

CAUTION

CAUTION - Allow the table to reach room temperature prior to operation if the table was exposed to excessively hot or cold conditions during transport or storage.

See “ENVIRONMENTAL REQUIREMENTS” in Table 2-1 for the appropriate environmental conditions for the OPERON B 810 table. Store the table in a cool, dry place. Do not subject the table to environmental conditions in excess of those specified in Table 2-1. TOOLS REQUIRED The following tools are required: • • • • • • •

Level Angle indicator Tape measure 11 & 14mm socket wrench Diagonal cutters Flathead screwdriver Pliers

Rev. 2 1-1

OPERON B 810 SURGICAL TABLE INSTALLATION INSTRUCTIONS 4.

UNPACKING

WARNING

WARNING

WARNING - POSSIBILITY OF INJURY: This table weighs approximately 715 pounds (325 kg). At least two persons are required to remove the table from its shipping container. WARNING - POSSIBILITY OF INJURY: Do not attempt to lift the table by its top sections. Failure to follow uncrating instructions in the order given will result in difficulty in removing the table from the skid and possible personal injury. NOTE - Warranty shall be void if customer fails to call Berchtold Corporation Sales Representative before unpacking.

NOTE

5.

Check contents of smaller carton: a. Primary Hand Pendant b. Headrest c. Power Cord d. Installation and Operator Manual Remove primary hand pendant from the smaller carton.

6.

Plug pendant into receptacle on the right side of the remote control box located on the left side of the table’s column, aligning the red dots on the connectors. See FIGURE S-1.

7.

Place the ON/OFF switch located on the base in the ON position. It is not necessary to plug in the power cord.

8.

Press the ON button on the primary hand pendant. The pendant will turn on and illuminate.

NOTE

1. Cut the strapping around the shipping box, and remove the top cover (FIGURE 1-1). Top Cover

Straps

NOTE

Carton FIGURE 1-1 SHIPPING CONTAINER 2. Remove the ramp from the box. 3.

Cut and remove all strapping and top bracing frames. • •

Rev. 2 1-2

9.

NOTE - If battery indicator on the primary hand pendant is green or yellow, it is not necessary to use the manual foot pump or plug the table into AC. If battery indicator is red, the table can be plugged into AC; or when using the auxiliary hand pendant, follow the manual foot pump procedure outlined under “MANUAL FOOT PUMP” later in this manual. NOTE - The primary hand pendant will automatically turn off after 90 minutes if a table function is not selected and the table is not plugged into AC. To reactivate the pendant, press either the pendants ON button or a function button to move the selected function.

Press the LOCK Button on the primary hand pendant to extend the locking cylinders. The LOCK LED on the primary hand pendant will illuminate.

10. Remove the lag screws that retain the bracing supports. See FIGURE 1-2.

Be careful not to mar finish. Remove the plastic bag covering the table.

70-000-0026

OPERON B 810 SURGICAL TABLE INSTALLATION INSTRUCTIONS

Remove screws that secure bracing FIGURE 1-2 SHIPPING CLAMPS 11. Align the ramp on the side of the shipping skid (FIGURE 1-3).

12. Remove the slats beneath the base.

Shipping Skid

Ramp

6-1-0220-26_1

FIGURE 1-3 LOADING/UNLOADING RAMP

70-000-0026

Rev. 2 1-3

OPERON B 810 SURGICAL TABLE INSTALLATION INSTRUCTIONS 13. Press the UNLOCK button on the pendant. This will raise the feet and allow the casters to rest on the pallet.

CAUTION

CAUTION - Do not attempt to lift the table by its seat section or side rails. Do not allow the table to drop off the ramp, as this can damage the casters.

WARNING

WARNING - POSSIBILITY OF TIPPING: The table will roll freely with the legs unlocked. At least two people are required to roll the table down the ramp.

14. With a partner, slowly move the table down the ramp (FIGURE 1-4). 15. Save all packaging materials.

Ramp

6-1-0220-27_1

FIGURE 1-4 REMOVE TABLE FROM SKID INSTALLATION Installing the Pads The tabletop is fitted with a matching set of conductive radiolucent pads.

CAUTION

CAUTION - The anti-static properties of the table depend on the use of the recommended mattress. Compromise of the antistatic properties could expose the patient or OR personnel to an electrostatic shock. It could also deliver a shock to the table’s electronics that could damage or destroy critical components.

Leg Section Perineal Cutout

Back/Seat

Headrest FIGURE 1-5 PAD SET To install the pads, align them with the edge of the tabletop and press down. Velcro tape will hold the pads in place.

Rev. 2 1-4

70-000-0026

OPERON B 810 SURGICAL TABLE INSTALLATION INSTRUCTIONS To remove the pads, pull up at one corner and peel them from the tabletop.

CHECKS AND ADJUSTMENT

If pad replacement is necessary, replace with Berchtold replacement pads.

WARNING

Cleaning instructions are outlined “MAINTENANCE”” beginning on page 4-1.

under NOTE

Installing the Headrest The headrest can be installed at either end of the table. Attach headrest to back/seat section for standard table set-up.

WARNING - The installation checkout is necessary to ensure that handling during shipment did not damage the table. NOTE - If the table was stored where the ambient temperatures were significantly hotter or colder than 50° to 100° Fahrenheit (10° to 38° Celsius), the table’s hydraulic fluid may have expanded or contracted enough to affect the positions of table sections. This situation will correct itself as the table warms or cools to room temperature.

After carefully uncrating the table, perform the following checks:

Locked Unlocked Position Position FIGURE 1-6 LOCKING LEVERS Locking levers are located on the underside at the end of the back and leg sections, and are used to secure the headrest. The levers have two positions, locked and unlocked. Installing the Headrest: 1. 2.

1.

Be sure that all accessories and attachments have been removed from packing material.

2.

Examine table to be sure that all straps, shims, and other packaging materials have been removed.

3.

Verify that the AC line voltage (mains) is within the range of 108 to 132VAC.

4.

Operate the table to confirm the articulation range of all functions. Follow the checklist below: •

Slide the headrest into its location as far as possible, until you hear the locks engage. Pull the headrest towards you to ensure that it is locked into place. Back Section Headrest

• • • • • •

Locking Lever FIGURE 1-7 HEADREST Removing the Headrest: 1.

Depress the two locking levers on the underside of the table while you pull the headrest away from the table.

2.

Grasp the headrest on each side, and remove.

70-000-0026

• •

Table locking system engages and disengages properly and immobilizes table. Tabletop travels from a minimum height of 28'' (711 mm) to a maximum of 48” (1219 mm) (without pads). Slide forward and reverse moves tabletop through 12'' (305 mm) of travel. Tabletop tilts right and left 20°. Leg section adjusts from 0° above horizontal to a minimum of 105° below horizontal. Back section adjusts from 80° above horizontal to 40° below horizontal. Kidney elevator raises 3'' (76 mm) above table surface and retracts properly. Trendelenburg and reverse Trendelenburg allows movement to 30° above and below horizontal. Flex position enables formation of an inverted “V” of 225°.

Rev. 2 1-5

OPERON B 810 SURGICAL TABLE INSTALLATION INSTRUCTIONS •

Chair position enables formation of a chair (see FIGURE 1-8).

leg

Initial State

seat

back

There are two ways to set the zero (or level) position for each articulation. One uses the service software program and is explained in detail in the Service and Parts Manual (70-000-0027). The other is explained below:

5°

1st Movements

first installed and adjusted if necessary. The level settings also should be checked periodically and reset whenever necessary.

5°

10°

1. 10°

20°

20°

Maximum Articulation 105°

80° 30°

6-1-0220-21_1

2.

FIGURE 1-8 CHAIR POSITION •

5.

6.

Return-to-Level returns all table sections to within 1 degree of level head-to-foot and side-to-side. • Auxiliary control pendant and manual foot pump operate correctly. (Refer to MANUAL FOOT PUMP on page 2-7.) Inspect exterior surfaces for presence of hydraulic fluid, especially under the base and side panels. If a leak is evident, contact the manufacturer. It is recommended the batteries be fully charged overnight before introducing table into service. The charging system is activated when the table is plugged into mains AC power (hospital receptacle) and the green charging indicator lamp next to the plug is illuminated.

SETTING THE TABLE LEVELS The table must know the zero position of all articulation functions for the return-to-level function to work properly. These zero positions are set at the factory, but they should be checked when the table is

Rev. 2 1-6

Level all sections using the hand pendant for motion control and an accurate level for measurement: • Headrest • Back • Kidney • Seat • Leg • Tilt • Trendelenburg Turn the main ON/OFF switch in the base power center to the OFF position.

3.

Perform the following actions as listed: a. Press and hold the OFF button on the hand pendant. b. Press and hold the LEVEL button on the hand pendant. c. While continuing to hold both the hand pendant OFF and LEVEL buttons, turn the main ON/OFF switch in the base power center to the ON position. The table will record the leveled positions as the zero positions and will return to these settings whenever the Return-to-Level button in pushed. AC FUSES (MAINS AC) The table has been supplied with two 8-amp 5x20mm time delay fuses in the power cord receptacle. These fuses are accessible through the right hand power center without removing the covers. (See FIGURE 22 for the power center location.)

70-000-0026

OPERON B 810 SURGICAL TABLE GENERAL INFORMATION GENERAL INFORMATION GENERAL DESCRIPTION

A leg extension can be added to extend the tabletop surface.

The Berchtold OPERON B 810 surgical table is a remote controlled, full-function design offering a high level of patient positioning and imaging flexibility to the surgical team. The table can be activated by AC power through the power cord (input range of 115V ±10%) or by battery power, which requires no power cord except when charging the batteries.

RADIOLUCENT TABLE TOP AND PADS The tabletop surface is made from electrically conductive radiolucent panels. The table is fitted with a matching set of conductive radiolucent pads. Velcro tape holds the pads in place.

CAUTION

An electric motor with a screw drive is used to slide the table top head to foot. Hydraulic cylinders are used to articulate the table's sections. Hydraulic pressure is provided by a motor driven pump during normal use, and by a manual foot pump in manual back-up mode. A hand-held control pendant is used to control table positions. The tabletop is divided into the following sections (FIGURE 2-1): • • • • •

Headrest Back Section Kidney Elevator Seat Section Leg Section Detachable Leg Section

Seat Section

Footswitch Receptacle

CAUTION - Protect the top and bottom surfaces from nicks and scratches. Scratches more than 0.005 inches (127 microns) deep may appear on x-rays. Damaged or scratched panels should be replaced if x-ray quality is affected.

Each table section has a cassette channel that can accommodate x-ray cassettes up to 14'' x 17'' (356 x 432 mm). INTERCHANGEABLE HEADREST The tabletop has perineal cutouts in both seat and back sections. The back/seat pad can be reversed to expose the desired cutout. The headrest can be interchanged to allow for normal and reversed patient orientation.

Kidney Elevator

Back Section

Headrest

Primary Hand Pendant

Primary Hand Pendant Receptacle

Manual Foot Pump

Footswitch

Warning Label RS232 Port

Floor Feet

Located on this end of Base: Power Entry Module, Fuses, and Auxiliary Hand Pendant Drawer

FIGURE 2-1 OPERON B 810 SURGICAL TABLE

70-000-0026

Rev. 2 2-1

OPERON B 810 SURGICAL TABLE GENERAL INFORMATION POWER SUPPLY

WARNING

WARNING - Repeated breaker tripping or fuse replacement may indicate a ground fault or overload condition. The table will not operate reliably under these conditions, and may be electrically unsafe. Do not use the table until these conditions are corrected.

or OFF position. The table can remain plugged into AC indefinitely without damaging the batteries. The battery indicator on the primary hand pendant displays the battery charge status. This display has three sections: green (full charge), yellow (low charge), and red (recharge). Only one color will be activated at a time.

NOTE NOTE

NOTE - Recharge the batteries as indicated by the battery indicator on the control pendant. For longevity, it is good practice to charge the batteries at least once a week.

When the table is plugged into a 120VAC receptacle, it is powered by AC (mains). When the power cord is not plugged in, the batteries provide power to the table. In either case, the ON/OFF switch on the base must be ON to articulate any table sections. When the ON/OFF switch on the base is OFF, the table's electronics and pump motor are isolated from the power supply and the batteries, regardless of the pendant used. When the charge indicator lamp near the power cord receptacle is lit, the table senses AC power and activates the battery charging system. If AC is present, the battery charging system is activated whether the ON/OFF switch on the base is in the ON Auxiliary Hand Pendant Door Manual Foot Pump Pedal

NOTE - In the unlikely event of a control failure, the table movements can be stopped by switching the breaker on the base to the off (down) position.

FUSES Two sets of fuses are accessible without removing the base covers. The first set, located within the receptacle for the power cord, contains two fuses. These fuses protect against current surges in the AC (mains) line. The second set, located behind the hinged door next to the ON/OFF switch, contains four fuses. Three of these fuses protect against surges in the DC circuitry; one fuse serves as a spare. Fuses F3 and F4 are 20 Amp rated. Fuse F5 is 2 Amp rated. In addition to the fuses, the ON/OFF switch serves as a circuit breaker with a 20 Amp rating. See FIGURE 2-2 for the fuse locations. See FIGURE 2-3 for the product identification and fuse information label. Power Entry Cover Fuse Drawer, AC Mains Fuses (F1 and F2) 2@5X20mm 8A Time Delay

Charging Indicator Grounding Post Fuse Cover DC Battery, Pump and Pendant Fuses 3 ATO Fuses; 3@ 20A (P/N 304849) ON/OFF Switch (20Amp Circuit Breaker)

F4

Floor Feet Power Cord Receptacle

Caster

FIGURE 2-2 BASE COMPONENTS POWER SUPPLY Rev. 2 2-2

70-000-0026

OPERON B 810 SURGICAL TABLE GENERAL INFORMATION

Product Identification Information

BERCHTOLD CORP. 1950 HANAHAN RD. N. CHARLESTON, SC 29406 3041554 CONFORMS TO UL STANDARD 60601-1 CERTIFIED TO CSA STANDARD 60601.1 AND IEC STANDARD 60601-2-46

MODEL NUMBER SERIAL NUMBER DATE MANUFACTURED

F2

8A/125V FOR 115V / 4A/250V FOR 230V 5mm X 20mm SLO BLO

F3 F4

FOR BATTERY AND PUMP: 20A/32V ATO FA ST ACTING

F5 F6

20A/32V ATO FA ST ACTING (SPARE)

Fuse Information

FIGURE 2-3 PRODUCT IDENTIFICATION AND FUSE INFORMATION LABEL Two in-line 250V/0.6A fuses protect various components on the AC line. One fuse, located near the head side of the column protects the CPU from power surges (FIGURE 2-2). The second fuse, located on the right side of the column, is in the line between the AC mains and the transformer. FLOOR LOCK SYSTEM Four self-stabilizing floor feet compensate up to 1/4'' (6 mm) for unlevel floors. The floor feet must be lowered (locked) or raised (unlocked) using the control pendant. When the floor feet are raised, the table rests on four non-conductive casters.

Footswitch Receptacle

PRIMARY HAND PENDANT A primary hand pendant controls all table functions. The floor feet must be locked by activating the FLOOR LOCK function to operate the other pendant functions. This ensures that the table base will not move while the tabletop is articulating. The primary hand pendant plugs into the right side of the remote control connector box, which is located on the left side of the table. Insert the pendant so the red dot on the connector aligns with a red dot on the socket in the Primary Hand Pendant Connector Box. See FIGURE 2-4 for the location.

Primary Hand Pendant Receptacle

FIGURE 2-4 PRIMARY HAND PENDANT AND FOOTSWITCH CONNECTOR BOX

70-000-0026

Rev. 2 2-3