SUC 84110 - Lipectomy High Suction Pump User Manual Issue 2

&/(0(176 x a n y m od ifica tion s of th e p r od u ct wh ich were n ot a u th or is ed in wr itin g b y Clem en ts ;

Safe t y Th a n k you for p u r ch a s in g t h is Clem en t s Lip ect om y High Su ct ion Pu m p . For you r s a fety it is im p er a t ive t h a t t h is u n it on ly b e op er a ted b y a u t h or is ed p ers on n el in a ccord a n ce wit h t h e in s t r u ct ion s a s d es cr ib ed in th is m a n u a l. Op er a ted in t h is wa y, t h e Lip ect om y High Su ct ion Pu m p will p r ovid e yea r s of s er vice. Du e t o con t in u a l im p r ovem en t s in p r od u ct d es ign , t h e Lip ect om y High Su ct ion Pu m p m a y va ry in d et a il fr om t h e d es cr ip t ion s in t h is m a n u a l. In t h e even t of fu r t h er qu es t ion s p lea s e con t a ct you r loca l d is t r ib u t or or Clem en t s d irect .

Us er Ma n u a l Lip ect om y High Su ct ion Pu m p Ma n u a l Nu m b er S UC 9 1 0 0 5 4 0 3 Is s u e 8 Cr ea t ed 2 5 t h Oct ob er 2 0 0 2 Cop yr igh t © 1 9 9 8 b y Clem en t s Med ica l E qu ip m en t Pt y Lt d Th e in for m a t ion in t h is m a n u a l wa s or igin a t ed b y, a n d is t h e exclu s ive p r op er t y of Clem en t s Med ica l E qu ip m en t Pt y Ltd . It is fu r n is h ed for cu s t om er in for m a t ion on ly, a n d is n ot a n a u t h or is a t ion or licen ce t o m a k e t h is p r od u ct or t o fu r n is h t h is in for m a t ion t o ot h er s .

x a n y con ta m in a tion or lea k a ges ca u s ed or in d u ced b y th e p u r ch a s er ; a n d x in a d equ a te or im p r op er m a in ten a n ce of th e p r od u ct. 5.

Th is wa r r a n ty d oes n ot cover n or m a l wea r a n d tea r .

6.

Clem en ts will n ot b e res p on s ib le for d a m a ge or los s ca u s ed d u r in g s h ip p in g.

7.

In Au s tr a lia , a p a r t fr om a n y wa r r a n ties im p lied b y th e Tr a d e Pr a ctices Act 1 9 7 4 a ll oth er wa r r a n ties exp r es s ed or im p lied a n d wh eth er a r is in g b y vir tu e of s ta tu te or oth er wis e a r e h ereb y exclu d ed .

8.

Ou ts id e Au s tr a lia , a ll oth er wa r r a n ties exp r es s ed or im p lied a n d wh eth er a r is in g b y vir tu e of s ta tu te or oth er wis e (in clu d in g a n y wa r r a n ties im p lied b y th e Vien n a Con ven tion ) a r e h er eb y exclu d ed .

9.

Clem en ts ’ ob liga tion s u n d er th is wa r r a n ty a r e lim ited to th e r ep a ir or r ep la cem en t of th e p r od u ct, with in th e ter m s of th is wa r r a n ty a n d th e tota l lia b ility of Clem en ts for los s or d a m a ge of ever y k in d wh eth er a r is in g p u r s u a n t to th e ter m s of th e s a le of th e p r od u ct or oth er wis e in con n ection with th e p r od u ct is lim ited to th e a m ou n t p a id b y th e p u r ch a s er to Clem en ts for th e p r od u ct.

10.

Ap a r t fr om a n y lia b ility im p os ed b y Pa r t VA of th e Tr a d e Pr a ctices Act, Clem en ts a ccep ts n o oth er lia b ility for a n y los s or d a m a ge occa s ion ed (in clu d in g con s equ en tia l los s or d a m a ges ) in a n y wa y a s a r es u lt of th e u s e of th e p r od u ct.

11.

Th e wa r r a n ty d oes n ot exten d to cover d a m a ge to th e followin g p a r ts a s th ey a r e in h eren tly p r on e to wea r :

x m otor b r u s h es

12.

Th is wa r r a n ty d oes n ot exten d to cover cor r os ion d u e to a n y ca u s e n or to a n y d a m a ge to p a in ted or a n od is ed s u r fa ces .

13.

Clem en ts will give th e p u r ch a s er th e b en efit of a n y m a n u fa ctu r er ’s wa r r a n ty in r es p ect of a n y com p on en ts in th e p r od u ct wh ich were n ot m a n u fa ctu r ed b y Clem en ts , if s u ch a m a n u fa ctu r er ’s wa rr a n ty is a va ila b le.

Cle m e n t s Me dic al Equipm e n t Pt y Lt d 5 Cal Clo s e , S o m e rs by , NSW 2 2 5 0 Aus t ralia Te l: + 61 2 4340 2484 Fax : + 61 2 4340 5121 Em ail: s ale s @c le m e n t s .n e t .au We bs it e : h t t p:/ / www.c le m e n t s .n e t .au

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Co n t e n t s

Clem en ts Med ica l E qu ip m en t Pty Lim ited ("Clem en ts ") wa r r a n ts th a t th is p r od u ct is fr ee fr om d efects in work m a n s h ip a n d m a ter ia ls for a p er iod of 1 2 m on th s (3 m on th s for b a tter ies ) fr om th e d a te of s h ip m en t b y Clem en ts or its a u th or is ed a gen t to th e p u r ch a s er . S u b ject to th e con d ition s of th is wa r r a n ty, if th e p r od u ct fa ils to op er a te for a n y r ea s on with in th e wa r r a n ty p eriod a n d th e p r od u ct is r etu r n ed to th e p la ce of p u r ch a s e a t th e p u r ch a s er ’s exp en s e, Clem en ts will r ep a ir or r ep la ce th e p r od u ct free of ch a r ge. If a va lid wa rr a n ty cla im is m a d e with in 3 0 d a ys fr om th e d a te of s h ip m en t, th en Clem en ts will a ls o r eim b u rs e th e p u r ch a s er for r ea s on a b le freigh t cos t s in r etu r n in g th e p r od u ct to th e p la ce of p u r ch a s e.

Co n dit io n s o f Warran t y

De s c ript io n ...

4

Spe c ific at io n ...

5

In s t allat io n an d Ope rat io n ...

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Ac c e s s o rie s an d Spare s ...

10

Main t e n an c e

...

12

1.

Th e p r od u ct m u s t b e r etu rn ed to th e p la ce of p u r ch a s e with p r oof of p u r ch a s e.

2.

Th is wa r r a n ty is on ly a va ila b le to th e or igin a l p u r ch a s er of th e p r od u ct.

3.

Th e p r od u ct m u s t n ot h a ve h a d its s er ia l n u m b er r em oved , d efa ced or ch a n ged , its ca s in g op en ed , its p ower s u p p ly a ltered or h a ve b een ta m p er ed with in a n y oth er wa y.

4.

Th is wa r r a n ty d oes n ot cover :

Tro u ble s h o o t in g ...

14

x im p r op er in s ta lla tion ;

Dis as s e m bly an d Re pair ...

16

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x in a d equ a te or in cor r ect s ite p r ep a r a tion ; x con n ection to th e wr on g volta ge; x fa ilu re of th e p r od u ct d u e to m is u s e; x th e u s e or op er a tion of th e p r od u ct ou t s id e of th e p h ys ica l, electr ica l or

...

en vir on m en ta l s p ecifica tion s of th e p r od u ct;

x u s e in a m a n n er or en vir on m en t in wh ich th e p r od u ct is n ot d es ign ed to b e u s ed ;

x im p r op er a d ju s tm en t, ca lib r a tion or op era tion b y th e p u r ch a s er ; x th e u s e of a cces s or ies in clu d in g con s u m a b les , h a rd wa r e or s oftwa r e wh ich were n ot m a n u fa ctu r ed or a p p r oved in wr itin g b y Clem en ts ;

Warn in g Sy m bo ls Le ge n d Th e wa r n in g s ym b ols m a r k ed on t h e equ ip m en t a n d t h eir m ea n in gs a re s h own a s follows . Attention, consult accompanying documents Dangerous voltage inside

Defibrillation-Proof Type BF applied part 22

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Co n t e n t s

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De s c ript io n Th e Clem en ts Lip ect om y S u ct ion Pu m p is a m ob ile, en clos ed s u ct ion p u m p d es ign ed for h igh s u ct ion a n d h igh flow. Th e m a in fea t u re of t h is u n it is it s ext r em ely relia b le, a n d p r oven , r ot a r y va n e p u m p wh ich ca n gen er a te s u ct ion s t ren gt h s fr om 0 t o -9 6 k Pa a t a flow r a t e of 3 2 lit res of Free Air Per Min u t e (FAPM). Th e u n it is m ou n t ed on la r ge n on -m a r k in g ru b b er wh eels wh ich m a k e it ea s y t o m ove to a n y p a r t of a h os p it a l. Th e u n it a ls o h a s a s t or a ge com p a r tm en t a t t h e r ea r t o h ou s e a d d it ion a l t u b in g, h a n d p ieces a n d ot h er it em s n eed ed wh en u s in g t h e p u m p .

Main Co m po n e n t s o f Un it

Aft er fitt in g t h e n ew s wit ch t u r n t h e Mot or on wit h th e Rot or lock ed a n d ch eck t h a t th e s wit ch cu t s ou t b et ween 2 a n d 1 9 s econ d s a ft er t h e p ower is a p p lied .

Fu s e Re plac e m e n t Th e Pu m p is fit ted wit h t wo fu s es loca ted in a fu s e h old er t h a t is a cces s ib le fr om ou t s id e t h e u n it . To r ep la ce t h e fu s es u s e t h e followin g p r oced u re. 1.

Dis con n ect t h e u n it fr om t h e m a in s p ower s u p p ly.

2.

Loca t e t h e fu s e h old er . It is h ou s ed in t h e b la ck p la s t ic m a in s p ower in let on t h e rea r of t h e u n it a t t h e lower r igh t -h a n d s id e.

3.

Op en a n d s lid e ou t t h e fu s e h old er .

4.

Rem ove t h e fu s es a n d in s p ect t h em . If t h ey a re b lown , rep la ce t h em wit h n ew fu s es .

5.

Con n ect t h e u n it t o t h e m a in s p ower s u p p ly, s wit ch t h e p ower on , a n d en s u re th a t t h e u n it is op er a t in g cor rect ly.

Optional Pneumatic Footswitch Black

4

1

Power Swit ch

6

E xh a u s t Filt er

2

Va cu u m Ga u ge

7

Ha n d le

3

Va cu u m Con t r oller Kn ob

8

Tu b e St or a ge Hook s

4

In let Con n ect ion

9

S t or a ge Com p a r t m en t

5

Pu m p (In ter n a l) De s c ript io n

Red Vacuum Release Solenoid

Electrical Wiring Diagram

Dis as s e m bly an d Re pair

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&/(0(176

S pe c ific at io n

Tran s po rt at io n an d S t o rage E n vir on m en t a l con d it ion s for t r a n s p or t a t ion a n d s t or a ge a re s h own in t h e followin g t a b le. In a d d it ion , for veh icu la r t r a n s p or t a t ion , t h e u n it s h ou ld b e p a ck ed in it s or igin a l p a ck a gin g a n d k ep t u p r igh t . Pa r a m eter

Min im u m

Ma xim u m

Tem p er a t u re

10ºC

40ºC

Hu m id it y

6 0 % RH

9 5 % RH

Ba r om et r ic Pr es s u re 7 0 0 m Ba r

1 0 6 0 m Ba r

Power Requ ired

384W

Va cu u m Ra n ge

0 to -9 6 k Pa 0 to -7 2 0 m m Hg

Flow Ra t e

3 2 lit res of Free Air Per Min u t e (LFAPM)

Pu m p

Rot a r y t yp e, oil s ea led wit h p os it ively d r iven va n es

Motor

Tot a lly en clos ed 4 -p ole in d u ct ion m otor wit h t h er m a l over loa d p r otect ion

Am b ien t Requ irem en t

Con t in u ou s op er a t ion in a m b ien t t em p er a t u res of u p t o 3 5 o C

Filt er s

In let : d is p os a b le b a cter ia filter E xh a u s t : clea n , b lea ch ed cot t on wool (1 0 g) In t er n a l d is p os a b le Hyd r op h ob ic filt er

Collect ion J a r

2 x 2 lit re a u t ocla va b le, s h a t t er res is t a n t p oly-ca r b on a t e ja r s wit h n on -s t a t ic p olyp r op ylen e b u n gs

Va cu u m Con t r oller

Need le Va lve

Ga u ge

Du a l S ca le, gr a d u a ted in k PA a n d m m Hg

Ga u ge Ra n ge

0 to -1 0 0 k Pa gr a d u a ted a t 5 k Pa 0 to -7 6 0 m m Hg gr a d u a t ed a t 2 0 m m Hg

Dim en s ion s

W 455 m m ; D 310 m m ; H 805 m m ; Weigh t 2 2 k g

Dis m an t lin g Th e Ele c t ric Mo t o r To d is m a n t le th e E lectr ic Mot or u s e t h e followin g p r oced u re. 1.

Dis m a n t le t h e Pu m p a s d es cr ib ed in t h e Dis m a n t lin g Th e Pu m p s ect ion on p a ge 1 6 .

2.

Rem ove t h e 4 m ot or s t u d b olt s .

3.

Ma r k t h e p os it ion s of t h e Mot or E n d Sh ield s rela t ive t o t h e Mot or a n d r em ove t h em .

4.

Rem ove t h e Rot or fr om t h e St a t or .

To r ea s s em b le t h e Mot or , m a k e s u re a ll p a r t s a r e clea n a n d t h a t t h e b ea r in gs h a ve a d equ a t e lu b r ica t ion a n d u s e t h e rever s e of t h e s tep s lis ted a b ove.

Re plac e m e n t o f Mo t o r Be arin gs To r ep la ce t h e m ot or b ea r in gs , d is m a n t le t h e Mot or a s d es cr ib ed a b ove a n d p r es s ou t t h e old b ea r in gs fr om t h e Mot or E n d Sh ield s . Fit n ew b ea r in gs a n d r ea s s em b le t h e Mot or .

Re plac e m e n t o f t h e Th e rm al Ove rlo ad Un s old er t h e con n ectin g lea d s a n d res old er a n ew t h erm a l over loa d s witch in t o p la ce. Ma k e s u re t h a t t h e n ew s wit ch is t h e s a m e a s t h e old on e a s m a n y t yp es a re s im ila r . Th e t yp e d et a ils a r e s t a m p ed on t h e b od y of t h e s wit ch .

20

Dis as s e m bly an d Re pair

Spe c ific at io n

5

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In s t allat io n Th e Clem en t s Lip ect om y Su ct ion Pu m p is s u p p lied wit h : x x x x

2 x 2 lit re Collect ion J a r wit h Bu n g As s em b ly 1 x Dis p os a b le Ha n d p iece 1 x 5 0 0 m l b ot t le of Clem en t s Va cu u m Pu m p Oil 1 x 2 .4 m et re len gth of Su ct ion Tu b in g. (2 m etres for con n ect in g b et ween th e b u n g a n d h a n d p iece a n d 4 0 0 m m for con n ect in g t h e collect ion ja r s in s er ies ). Im po rt an t To p r even t s p illa ge, t h e u n it is s h ip p ed wit h ou t oil in t h e Pu m p . Fill Pu m p b efore US ING. Th is is a ver y s im p le p r oced u re wh ich is d es cr ib ed in t h e Oil Ch a n gin g s ect ion on p a ge 1 3 .

WARNING Th is un it c an ge n e rat e v e ry h igh v ac u u m s . It m us t n o t be us e d fo r applic at io n s wh ic h re quire lo w v ac uu m . Alway s c h e c k pat ie n t re quire m e n t s be fo re apply in g t h e Cle m e n t s Ho s pit al High Suc t io n Pum p. For a p p lica t ion s wh ich requ ire low va cu u m , p lea s e con t a ct you r d is t r ib u t or for in for m a t ion a b ou t t h e Clem en t s Low Su ct ion r a n ge of p r od u ct s .

Co n n e c t in g Th e Co lle c t io n J ars Beca u s e t h e u n it is fit t ed wit h t wo Collect ion J a r s it ca n eit h er b e con n ected in a s in gle-ja r a rr a n gem en t or a d ou b le-ja r a r r a n gem en t . Wit h t h e s in gle-ja r a r ra n gem en t , on ly on e ja r is in u s e a t a t im e, wit h t h e s econ d ja r on s t a n d b y. As on e ja r is filled it is d is con n ected , s o t h a t it ca n b e em p t ied , a n d t h e ot h er ja r is con n ect ed . Th e d ou b le-ja r a rr a n gem en t a llows b ot h ja r s t o b e in u s e a t t h e s a m e t im e, t h u s p r ovid in g lon ger p er iod s b et ween ch a n geover.

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In s t allat io n an d Ope rat io n

Th e oil s ea l s ea t m u s t b e ligh t ly p a ck ed wit h h igh t em p er a t u r e grea s e. Fit a n ew Oil Sea l in t o t h e s ea t a n d rea s s em b le t h e Pu m p .

Re as s e m blin g t h e Pu m p Th e p r oces s of r ea s s em b lin g t h e Pu m p is b a s ica lly t h e rever s e of d is a s s em b ly. E n s u re t h a t a ll s u r fa ces a n d com p on en t s a r e clea n . Th e s tep s a r e a s follows . 1.

If n eces s a ry, rep la ce th e Oil Sea l. Th is will requ ire t h e a r ea b eh in d t h e s ea l t o b e p a ck ed ligh t ly wit h h igh t em p er a t u re gr ea s e. 2 . Rep la ce t h e In n er Wea r Pla te. 3 . Rep la ce t h e In n er Con t r ol Rin g a n d Wood r u ff Key. 4 . Rep la ce t h e Pu m p Bod y. 5 . Ligh t ly cover t h e in n er s u r fa ces wit h Clem en ts Va cu u m Pu m p Oil. 6 . Rep la ce t h e Pu m p Rot or . 7 . Ligh t ly oil th e Va n es wit h Clem en t s oil a n d in s er t t h em in t o t h e Rot or t a k in g ca r e t o en s u re t h a t t h e ed ge wit h t h e r a d iu s is fa cin g ou t wa r d s . Th ey s h ou ld b e a s m oot h s lid in g fit in t h e Rot or . If t h e fit is t igh t , ligh t ly r u b t h e va n es on fin e em er y p a p er . 8 . Rep la ce t h e Ou ter Con t r ol Rin g. 9 . Rep la ce t h e Por ted Cover Pla te. 1 0 . Ca refu lly a lign t h e 5 h oles in t h e Por ted Cover Pla te wit h t h e In n er Wea r Pla t e a n d t h e Mot or Dr ive E n d Sh ield . 1 1 . In s er t t h e 5 s crews a n d t igh t en . 1 2 . Con n ect t h e u n it t o t h e m a in s p ower s u p p ly a n d ch eck t h a t t h e Pu m p r u n s s m oot h ly. Do n ot r u n for m ore t h a n a few s econ d s . 1 3 . Rep la ce t h e Oil Ta n k Cover a n d fill t o t h e correct level wit h VP 1 0 oil. 1 4 . Ru n t h e Pu m p a n d ch eck t h a t t h ere is n o exces s ive n ois e a n d t h a t fu ll s u ct ion ca n b e a ch ieved . It is n ot u n u s u a l for t h e Pu m p t o m a k e s om e n ois e a n d con s u m e m ore oil t h a n u s u a l, im m ed ia tely a ft er a s s em b ly a s s om e r u n n in g-in is requ ir ed . Th is is p a r t icu la r ly s o wit h n ew Va n es fit ted t o a p a r t ly wor n b or e.

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Ele c t ro m agn e t ic In t e rfe re n c e

Sin gle -J ar Arran ge m e n t

Th is equ ip m en t gen er a t es , u s es a n d ca n r a d ia t e r a d io frequ en cy en er gy a n d , if n ot in s t a lled a n d u s ed in a ccor d a n ce wit h t h e in s t r u ct ion s , m a y ca u s e h a r m fu l in ter fer en ce t o r a d io com m u n ica t ion s . However , t h ere is n o gu a r a n t ee t h a t in t er feren ce will n ot occu r in a p a r t icu la r in s t a lla t ion . If t h is equ ip m en t d oes ca u s e h a r m fu l in t er feren ce t o r a d io or televis ion recep t ion , wh ich ca n b e d eter m in ed b y t u rn in g t h e equ ip m en t off a n d on , t h e u s er is en cou r a ged t o t r y t o cor rect t h e in t er feren ce b y on e or m ore of t h e followin g m ea s u r es :

To con n ect t h e Collection J a r s in a s in gle-ja r a r r a n gem en t , u s e t h e followin g p r oced u re a n d refer t o t h e b lock d ia gr a m b elow.

x x

Reor ien t or reloca te t h e receivin g a n t en n a . In crea s e t h e s ep a r a t ion b et ween t h e equ ip m en t a n d t h e receiver . x Con n ect t h e equ ip m en t in t o a n ou t let on a cir cu it d ifferen t fr om t h a t t o wh ich t h e receiver is con n ected . x Con s u lt t h e d ea ler or a n exp er ien ced r a d io/ TV t ech n icia n for h is or h er h elp . Ch a n ges or m od ifica t ion s t o t h e equ ip m en t n ot exp res s ly a p p r oved b y Clem en t s cou ld void t h e u s er ’s a u t h or it y t o op er a te t h e equ ip m en t .

In s pe c t io n an d Re plac e m e n t o f Part s Aft er d is m a n t lin g th e Pu m p , in s p ect a ll p a r t s for d a m a ge or wea r . An y p a r t s t h a t s h ow evid en ce of wea r or cor r os ion s h ou ld b e rep la ced wit h n ew p a r t s . It is recom m en d ed t h a t a ll ‘O’ Rin gs s h ou ld b e rep la ced wh en ever t h e Pu m p is d is m a n t led . If t h e wea r on t h e In n er Wea r Pla t e or t h e Por t ed Cover Pla te is on ly s ligh t , t h es e m a y b e m a ch in ed . Wh en m a ch in in g t h e p a r t s , ca r e m u s t b e t a k en t o en s u r e t h a t t h ey a r e r u n n in g t r u e in t h e la t h e a n d t h a t on ly a s m a ll a m ou n t is m a ch in ed off. If t h e In n er Wea r Pla t e is m a ch in ed , s h im s equ a l t o t h e a m ou n t r em oved will n eed t o b e fit ted b eh in d t h e In n er Wea r Pla te d u r in g rea s s em b ly t o en s u re cor rect fit of t h e Rot or .

Re plac e m e n t o f t h e Oil Se al If t h e Oil Sea l requ ir es rep la cem en t , d is m a n t le t h e Pu m p a s d es cr ib ed in t h e Dis m a n t lin g Th e Pu m p s ect ion on p a ge 1 6 . Rem ove t h e Oil Sea l b y p u llin g it ou t wit h a h ook -t yp e s ea l p u ller 18

Dis as s e m bly an d Re pair

1. 2. 3. 4.

Pla ce t wo clea n ja rs in t h e h old er s , en s u r in g th a t b ot h ja r s a r e fit ted wit h a n Over flow Cu t Off Va lve. Con n ect t h e SUCTION ou t let of t h e ja r t o b e u s ed fir s t t o t h e Ba cter ia Filter in let on t h e m a in u n it . Con n ect t h e PATIE NT in let of t h e ja r t o b e u s ed fir s t t o t h e Su ct ion Tu b e lea d in g to t h e p a t ien t . Wh en th e fir s t ja r is fu ll, d is con n ect it a n d u s e s tep s 2 a n d 3 t o con n ect t h e s econ d ja r .

Hyd r op h ob ic Sh u t Off Va lve Filt er (In t er n a l)

Blu e Ba ct er ia Filt er (E xt er n a l)

To Pa t ien t

.…

V

Over flow Cu t Off Va lves in BOTH J a r s

V

Su ct ion

Pu m p Un it

J a r in Us e

J a r on St a n d b y

Do uble -J ar Arran ge m e n t To con n ect t h e Collect ion J a r s in a d ou b le-ja r a r r a n gem en t , u s e t h e followin g p r oced u re a n d refer t o t h e b lock d ia gr a m over lea f. 1. 2. 3. 4.

Pla ce t wo clea n ja r s in t h e h old er s , en s u r in g t h a t on ly on e ja r , J a r 1 , is fit ted wit h a n Over flow Cu t Off Va lve. Con n ect t h e S UCTION ou t let (wit h t h e Overflow Cu t Off Va lve) of J a r 1 t o t h e Ba ct er ia Filter in let on th e m a in u n it . Con n ect t h e PATIE NT in let of J a r 1 t o t h e SUCTION ou t let of t h e ja r wit h ou t a n Over flow Cu t Off Va lve, J a r 2 . Con n ect t h e PATIE NT in let of J a r 2 t o t h e S u ct ion Tu b e lea d in g t o t h e p a t ien t .

In s t allat io n an d Ope rat io n

7

&/(0(176

&/(0(176

Do u ble -J ar Arran ge m e n t Hyd r op h ob ic Sh u t Off Va lve Filt er (In t er n a l)

Blu e Ba ct er ia Filt er (E xt er n a l)

To Pa t ien t

.… Over flow Cu t Off Va lve

NO Over flow Cu t Off Va lve

V J ar 1

J ar 2

Re plac in g t h e Hy dro ph o bic Sh ut Off Valv e Filt e r Th e Hyd r op h ob ic Filter fit t ed t o t h e in let of t h e p u m p a ct s a s a s in gle u s e s h u t -off va lve t o p r ot ect t h e p u m p . It m u s t b e rep la ced if flu id h a s s p illed over in t o t h e filter u n it .

Tr a n s p a r en t Filt er Hou s in g

To Pa t ien t (Pu m p Ou t let )

To Pu m p Filt er Med ia

To en s u r e t h er e is n o en t r y of flu id in t o t h e p u m p t h e Hyd r op h ob ic Sh u t Off Va lve Filt er MUS T b e fit t ed a s s h own a b ove.

8

In s t allat io n an d Ope rat io n

Dis as s e m bly an d Re pair

17

&/(0(176

&/(0(176

Dis as s e m bly an d Re pair

Ope rat io n

Dis m an t lin g Th e Pum p

To op er a t e t h e Pu m p , follow t h e s t ep s lis ted b elow.

Th e followin g t ools a r e requ ir ed t o d is m a n t le th e Pu m p : 1.

la r ge s cr ewd r iver ;

2.

m ed iu m s crewd r iver ;

3.

s oft m a llet ;

4.

Clem en t s Rot or Pu ller;

5.

Clem en t s Pu m p Bod y Pu ller .

1. 2. 4.

Th e s t ep s for d is m a n t lin g t h e Pu m p a re a s follows . 1. 2. 3.

Dis con n ect t h e u n it fr om t h e m a in s p ower s u p p ly. Rem ove Collect ion J a rs a n d Su ct ion Tu b in g. Rem ove t h e 4 s crews fr om t h e b a s e p la te t a b s a t t h e rea r of t h e u n it a n d p u s h t h e h ou s in g for wa r d off t h e b a s e p la t e. 4 . Op en t h e Dr a in Cock a n d d r a in ou t t h e oil, th en clos e t h e Dr a in Cock . 5 . Rem ove t h e 2 Oil Ta n k Cover s ecu r in g s cr ews . 6 . Rem ove t h e Oil Ta n k Cover; it m a y b e n eces s a r y t o t a p t h e Oil Ta n k Cover wit h t h e s oft m a llet t o b r ea k t h e s ea l. 7 . Rem ove t h e 5 Por ted Cover Pla t e Screws a n d rem ove t h e Por t ed Cover Pla te. 8 . Us e t h e Clem en t s Pu m p Bod y Pu ller t o rem ove t h e Pu m p Bod y. 9 . Rem ove t h e Ou ter Con t r ol Rin g a n d Va n es . 1 0 . Us e t h e Clem en t s Rot or Pu ller t o rem ove t h e Pu m p Rot or ; t h e en d of t h e Rot or is t a p p ed for t h is p u r p os e. 1 1 . Rem ove t h e Wood r u ff Key a n d In n er Con tr ol Rin g. 1 2 . Rem ove t h e In n er Wea r Pla te. 1 3 . Rem ove t h e Oil Sea l if it is t o b e r ep la ced .

5. 6. 7.

In s t a ll t h e Collect ion J a r s a n d Su ct ion Tu b in g in eit h er t h e s in gle-ja r or d ou b le-ja r a r r a n gem en t a s d es cr ib ed in t h e Con n ect in g Th e Collect ion J a r s s ect ion on p a ge 6 . Con n ect t h e u n it t o th e m a in s p ower s u p p ly a n d s wit ch t h e p ower on a t t h e m a in s s u p p ly ou t let . Th e green Power Swit ch will ligh t u p . Pres s t h e Power Swit ch d own in t o t h e ‘| ’ (ON) p os it ion . Th e Mot or will r u n . For t h os e m od els s u p p lied wit h a Pn eu m a t ic Foot s wit ch , t h e Mot or ca n b e s wit ch ed on a n d off b y p res s in g t h e Foot s wit ch . Occlu d e t h e S u ct ion Tu b in g a n d a d ju s t t h e Va cu u m Con t r oller , b y t u r n in g t h e k n ob , t o ob t a in t h e requ ir ed va cu u m level, a s in d ica t ed on th e Va cu u m Ga u ge. Ch eck t h a t t h ere is n o los s of va cu u m in t h e Su ct ion Tu b in g a n d fit t in gs . Ch eck t h e Collect ion J a r s t o en s u re t h a t s u ct ion is b ein g a p p lied cor rect ly.

Ple as e No t e : x Alt h ou gh t h e Collect ion J a r s a r e fit ted wit h Over flow Cu t Off Va lves , t h e flu id levels s h ou ld b e m on it ored to p reven t s p illover in t o t h e p u m p u n it . x Do n ot t u r n t h e Pu m p off wit h t h e Su ct ion Tu b in g or Ha n d p iece occlu d ed a s t h is m a y ca u s e oil t o b e d r a wn fr om t h e Pu m p in t o t h e Collect ion J a r s . x Th e p u m p m ot or is p r ot ected b y a t h er m a l over loa d m ech a n is m t h a t will s t op t h e p u m p if th e tem p er a t u re exceed s a p re-s et level. Th e m ech a n is m will t h en a u t om a t ica lly r es t a r t th e Pu m p a fter t h e m otor h a s cooled t o t h e a p p r op r ia te tem p er a t u re. Pr op er ly m a in t a in ed , th e u n it will give a lon g a n d t r ou b le free s er vice life. Per iod ic ch eck in g of th e oil level is t h e m a jor m a in t en a n ce t a s k .

16

Dis as s e m bly an d Re pair

In s t allat io n an d Ope rat io n

9

&/(0(176

&/(0(176

Ac c e s s o rie s SUC 8 0 1 0 1 SUC 8 0 1 0 2 SUC 8 0 1 0 3 SUC 8 0 2 9 7 SUC 8 0 3 0 1

Clem en t s Va cu u m Pu m p Oil (2 0 L) Clem en t s Va cu u m Pu m p Oil (5 L) Clem en t s Va cu u m Pu m p Oil (5 0 0 m L) Yellow S u ct ion Tu b in g 2 lit r e Collect ion J a r for Su ct ion Pu m p s (J a r On ly) Met a l Ha n d p iece wit h Fin ger Va lve a n d Mu lt i Hole Tip

SUC 8 0 3 5 0 SUC 8 0 4 0 4

Sin gle Us e Pla s t ic Ha n d p iece

SUC 8 0 4 9 0

Met a l Ha n d p iece wit h Mu lt i Hole Tip

SUC 8 1 5 0 0 1 6 0

Rot or Pu ller for Rot a r y S u ct ion Pu m p s

SUC 8 1 5 0 0 1 6 1

Pu m p Bod y Pu ller for Rot a r y Su ct ion Pu m p s

SUC 8 4 1 0 0 1 2 3

In let Up gr a d e Kit for Su ct ion Pu m p s wit h Ma ch in ed Hou s in g

SUC 8 4 1 0 0 1 6 2

Blu e Ba ct er ia Filt er (Set of 1 2 )

SUC 8 4 1 0 0 5 0 5

Foot s wit ch Kit for Su ct ion Pu m p s wit h Hou s in g (Swit ch , Pn eu m a t ic Act u a t or , Fa s t en er s )

SUC 8 4 2 0 0 0 3 3

Bu n g As s em b ly wit h Over flow Cu t Off Va lve for 2 lit r e Collect ion J a r

SUC 9 1 0 0 5 4 0 6

Us er Ma n u a l for t h e Lip ect om y High Su ct ion Pu m p

S pare Part s SUC 8 1 0 1 5 0 1 0

S p in d le for Con t r oller

MUL 9 4 0 0 4 0 0 0

Power Swit ch

SUC 3 7 0 4 3

Cot t on Wool for Su ct ion Pu m p s E xh a u s t Filt er (Pa ck of 1 0 , 5 gr a m s ea ch )

SUC 8 0 3 3 0

High Va cu u m Ga u ge

SUC 8 1 5 0 0 0 2 3

In n er Wea r Pla t e

MUL 9 4 0 0 3 7 0 2

Fu s e 5 .0 Am p

SUC 8 1 5 0 0 1 1 8

’O’ Rin g Kit for Rot a r y S u ct ion Pu m p s (’O’ Rin g x5 , Oil Sea l)

10

Ac c e s s o rie s an d S pare s

Fault

Ch e c k

Re c t ify

Not E n ou gh Su ct ion

Va cu u m Con t oller Set t in g Too Low

Ad ju s t To Cor r ect Set t in g

Lea k s In Tu b in g or Fit t in gs

Tigh t en Con n ect ion s

Block a ge In Tu b in g

Clea r or Rep la ce

E xces s ive Nois e

Pu m p Wor n

Rep la ce Pu m p

Com in g Fr om Pu m p

Pu m p In cor rect ly In s t a lled

In s t a ll Cor rect ly

E xces s ive Oil

Oil Sea l

Rep la ce If Wor n

Con s u m p t ion

In n er Wea r Pla te

Rep la ce Or Ma ch in e

Por t ed Cover Pla te

Rep la ce Or Ma ch in e

Pu m p Bod y

Rep la ce If Wor n

Va n es

Rep la ce If Wor n

High Su r fa ce Tem p er a t u re

Block a ge In Pu m p Or Tu b in g Sys t em

Dis m a n t le An d Clea r

(Nor m a lly 8 5 °C)

Mot or Bea r in gs

Rep la ce If Wor n

Th er m a l Over loa d

Rep la ce

Pu m p Ru n s In t er m it ten t ly

Th er m a l Over loa d Is Dis con n ect Ma in s Cu t t in g In a n d Ou t Power An d Wa it For Un it To Cool Down

Tro uble s h o o t in g

15

&/(0(176

&/(0(176

Tro u ble s h o o t in g Fau lt No S u ct ion Bu t Mot or is Wor k in g

Spare Part s c o n t in u e d

Clem en t s Va cu u m Pu m p Oil (2 0 L) k cu u m Pu m p Oil (5 ReL)c t ify ClemCh en tes cVa ClemTu en tbsinVa u m Pu 00m g cu Block edm p Oil (5 Clea r L) or Rep la ce Yellow S u ct ion Tu b in g

Over flow Cu t Off Va ly) lve Clos ed (J a r On

Clea r , Rep la ce or Em pty J a r

Hyd r op h ob ic Sh u t Rep la ce Off Va lve Filter Sin gle Us e ed Pla s t ic Ha n d p iece Block In let Block ed

Clea r

Rot or Pu ller for Rot a r y S u ct ion Pu m p s

cu uy m ge Rot a r y Rep ce Pu Vamcu Pu m pVaBod Pu Ga ller ufor Su ctla ion p su m Block ed

Ma chVa in ed in g t r oller cu uHou m sCon

Ga u ge

SUC 8 3 1 0 0 1 1 5

Oil Ta n k Cover for Rot a r y Su ct ion Pu m p s

SUC 8 4 1 0 0 0 4 9

E xh a u s t Filt er As s em b ly for Su ct ion Pu m p s

SUC 8 4 1 0 0 4 0 0

Hyd r op h ob ic Sh u t Off Va lve Filt er

SUC 8 4 1 0 1 0 0 5

Mot or As s em b ly for Rot a r y S u ct ion Pu m p s wit h Hou s in g (2 4 0 V 5 0 Hz)

SUC 8 9 1 0 7

Kit for Regu la t or s (Need leTyp e)

SUC 8 4 2 0 0 5 0 1

Sea l for Collect ion J a r Bu n g (Set of 2 )

SUC 8 4 2 0 0 5 0 2

Su ct ion In let Nip p le for 2 lit r e J a r Bu n g (Set of 4 ) Pu m p Rep la cem en t Kit for Rot a r y Su ct ion Pu m p s (In n er Pu m p Bod y, Key, Pu m p Rot or , Por t ed Cover Pla t e, Oil Sea l, Nozzle x2 , Con t r ol Rin g x2 , ’O’ Rin g x2 , Va n e x4 ) Va n e Rep la cem en t Kit for Rot a r y Su ct ion Pu m p s (Va n e x4 , ’O’ Rin g x2 , Con t r ol Rin g x2 , Oil Sea l) Oil Dr a in / Filler Plu g (S et of 2 )

SUC 8 4 2 0 0 5 0 9

Clea r or Rep la ce

Blu e Block Ba ct ered ia Filt er (Set of 1 2 )

(SwitBu ch , nPn m aSea t ic Act Faju s t en g eu Not lin gu a t or ,Ad s t er ors )Fit New

SUC 8 4 2 0 0 5 1 0

Sea l

SUC 8 4 2 0 0 5 1 2

Va cu u m Con t r oller a t Zer o

Ad ju s t S et t in g

SUC 8 4 2 0 0 5 1 4

Oil Sigh t Gla s s Rep la cem en t Kit for Rot a r y Su ct ion Pu m p s (S igh t Gla s s , ’O’ Rin g x2 , Wa s h er , Cir clip )

No S u ct ion :

Ma in s Fu s e Blown

Rep la ce

SUC 8 4 2 0 0 5 1 6

Mot or Not Wor k in g

Fa u lt y Ma in s Power Lea d

Rep la ce

Oil Ta n k Cover Rep la cem en t Kit for Rot a r y Su ct ion Pu m p s (Oil Ta n k Cover As s em b ly, ’O’ Rin g, Scr ew x2 )

SUC 8 4 2 0 0 5 1 8

Wa s h er for Over flow Cu t Off Va lve (Pa ck of 4 )

SUC 8 4 2 0 0 5 1 9

Blu e Ma le Nip p le for Ba ct er ia Filt er (Pa ck of 1 0 )

lit r e Collect ion J a r

Us er Ma n u a l for t h e Lip ect om y High Su ct ion Pu m p

Power Not Tu r n ed Power Swit ch

Tu r n On

Un it Fu s es Blown

Rep la ce

SUC 8 4 2 0 0 5 2 0

Blu e Fem a le Nip p le for Ba ct er ia Filt er (Pa ck of 1 0 )

Th er m a l Over loa d

Wa it For Un it To Cool Down

SUC 8 9 2 4 0 0 6 9

Va cu u m Con t r oller Kn ob Rep la cem en t Kit for Su ct ion Pu m p s (Con t r ol Kn ob , S cr ew)

Block a ge In Pu m p

Dis m a n t le An d Clea n Pu m p

SUC 8 4 1 1 0 0 0 9

Solen iod Va lve As s em b ly

SUC 8 2 1 0 0 3 3 8

Filt er E lem en t

On

High Va cu u m Ga u ge In n erAct Wea ivar t Pla ed t e

No S u ct ion Bu t Hu m m in g Ca n Be

g x5 , Oil Sea l) Hea rd Fr om Mot or(’O’ Rin Mot or Win d in gs

14

Tro uble s h o o t in g

Rep la ce Mot or

Ac c e s s o rie s an d Spare s

11

&/(0(176

&/(0(176

Main t e n an c e To k eep you r Clem en ts Lip ect om y High Su ct ion Pu m p in good con d it ion , t h e followin g m a in t en a n ce is recom m en d ed .

Aft e r Eac h Ope rat io n x Ho us in g Wip e clea n wit h a d a m p s oa p y clot h . Do n ot im m er s e or a llow liqu id t o en t er t h e h ou s in g. x Suc t io n Tu bin g Au t ocla ve t o a m a xim u m of 1 2 1 °C. At h igh er t em p er a t u r es t h e Su ct ion Tu b in g will d is colou r a n d los e s h a p e. x Co lle c t io n J ars Pla ce ja rs u p r igh t or u p -s id e-d own in a u t ocla ve: n o t o n t h e ir s ide s . Au t ocla ve t o a m a xim u m of 1 3 6 °C. Do n ot u s e p h en olic s olu t ion s a s d is in fect in g a gen t s in p olyca r b on a t e ja r s . x Bun g Dis con n ect floa t ca ge a n d floa t fr om Bu n g. Pla ce a ll item s u p r igh t or u p -s id e-d own in a u t ocla ve: n o t o n t h e ir s ide s . Au t ocla ve a ll item s t o a m a xim u m of 1 3 6 °C. No t e : Do n ot u s e a b ra s ive clea n in g a gen t s a s t h is m a y d a m a ge p la s t ic s u r fa ces a n d r ed u ce t h e exp ected p er for m a n ce of a n it em .

Aft e r Ev e ry 1 0 Ho u rs o f Ope rat io n x Ch eck t h e oil level in th e Pu m p : 1 . Dis con n ect t h e u n it fr om t h e m a in s p ower s u p p ly. 2 . Op en t h e p u m p h ou s in g b y rem ovin g t h e 4 s crews t h a t fix t h e b a s e t o t h e b od y a n d p u s h in g t h e b od y for wa r d .  Ch eck th e oil level in t h e S igh t Gla s s . If t h e oil level is low, r em ove t h e Oil Filler Plu g a n d t op u p t o t h e cor rect level wit h Clem en t s Va cu u m Pu m p Oil. Rep la ce t h e Oil Filler Plu g, clos e th e Pu m p a n d rep la ce t h e 4 s crews .  Rem ove t h e exa u s t filter fr om t h e rea r of t h e u n it .  Un s cr ew t h e ca p s a n d r ep la ce t h e cot t on wool. Th e filter t a k es 1 0 gr a m s of b lea ch ed a n d tea s ed ou t cot t on wool

Aft e r Ev e ry 1 0 0 h o urs o r 2 Mo n t h s o f Ope rat io n x Rep la ce t h e b lu e Ba cter ia Filter x Rep la ce t h e E xh a u s t Filt er:

 Rem ove t h e E xh a u s t Filt er fr om t h e rea r of t h e u n it .

 Un s cr ew t h e ca p s a n d rep la ce t h e cot t on wool. Th e filt er t a k es 1 0 gr a m of tea s ed -ou t cot t on wool.

x Ch eck a ll S u ct ion Tu b in g a n d rep la ce if it is p er is h ed , s oft or d is colou r ed . Als o ch eck t h e t u b in g n ip p les . x Ch eck t h e s ea l r in gs on t h e Bu n gs a n d rep la ce th em if t h ey a r e h a r d , cr a ck ed or p er is h ed . Ch eck t h e fit of t h e Bu n g in t h e Collect ion J a r . x Ch eck th e Over flow Cu t Off Va lve s ea ls a n d rep la ce t h em if t h ey a r e p er is h ed or d a m a ged . IMPORTANT Th e pre c e din g m ain t e n an c e s h o uld als o be c arrie d o ut im m e diat e ly aft e r us e wit h in fe c t io us pat ie n t s .

Oil Ch an gin g If t h e m ot or oil b ecom es clou d y or con t a m in a t ed , it m u s t b e ch a n ged im m ed ia tely. Ot h er wis e, it s h ou ld ch a n ged a fter ever y 1 0 0 h ou r s or 2 m on th s of op er a t ion : 1 . Op en t h e p u m p h ou s in g b y rem ovin g t h e 4 s cr ews t h a t fix t h e b a s e t o t h e b od y a n d p u s h in g t h e b od y for wa r d . 2 . Rem ove t h e oil d r a in a ge t u b e fr om it s clip . Op en th e Dr a in Cock a n d d r a in t h e oil in t o a s u it a b le wa s t e con t a in er . 3 . Con n ect t h e u n it t o t h e m a in s p ower s u p p ly a n d r u n t h e Pu m p for a s h or t p er iod t o exp el r es id u a l oil. Dis con n ect t h e m a in s p ower s u p p ly. 4 . Clos e t h e Dr a in Cock a n d p la ce t h e t u b e b a ck in t o it s h old in g clip . 5 . Rem ove t h e Oil Filler Plu g. Fill wit h Clem en t s oil t o t h e cor rect level a s m a r k ed on t h e fr on t of t h e p u m p . Rep la ce t h e Oil Filler Plu g. 6 . Clos e t h e p u m p h ou s in g a n d rep la ce t h e 4 s crews .

6. 12

Main t e n an c e

Main t e n an c e

13