Technical Manual
24 Pages
Preview
Page 1
- a patient lifter from
TM09201 Molift Smart 150 English
Table of Content
Appendix C... 18
General advice. ... 3
Chassis / leg mechanism... 19 C1 Bracket with front castor. ... 19
Explanation of symbols... 3 Caution. ... 3 Responsibility... 3
Appendix D... 20
Technical description... 4
Appendix E. ... 22
Chassis... 4 Lifting column... 4 Lifting arm with suspension... 4 Charger and battery... 4
Battery holder / electronics... 21
Electrical Diagram... 22
Service... 5 Equipment and special tools... 5
Equipment... 5 Special tools. ... 5
Fault finding... 6 Repairing... 6
Actuator... 6 Rear castors. ... 7 Front castors... 7 Front castor with bracket... 7 Electronics (PCB)... 8 Leg mechanism / pedals... 9 Suspension / O-ring in suspension... 10 Lifting arm, lifting column and legs... 10 Foam cover chassis/legs. ... 10 Lifting column stopper...11 Plugs in column lock...11
Finishing the job... 12
IMPORTANT! The patient lifter is only meant to be used by qualified personnel. The manual shall not be handed over, or made available to, any unauthorised third party, without a prior written consent from Etac Supply Gjøvik. Existing laws, conventions and agreements protects all documents. No extract of this documentation can be reproduced, used or transferred without prior written consent from Etac Supply Gjøvik. Violation of these regulations may lead to judicial repercussions and economic responsibility. Industrial rights are reserved.
Safety control... 12 Logging... 12
Inspection Diagram after Service and Repair... 13 Service:... 13 Safety Inspection... 13
Appendix A. ... 14 Main components... 15
Appendix B... 16
Column and lifting arm. ...17
Page 2 of 24
Etac Supply Gjøvik Hadelandsveien 2 2816 Gjøvik, Norway Teleph: (+47) 40001004 Fax: (+47) 40001008
www.molift.com [email protected]
TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
General advice
Responsibility Please read these operating instructions carefully This technical manual contains important safety before putting the product into operation. We asinstructions and information regarding the service sume no liability for damage or malfunctions reand repair of the lifter. Carefully read the manual in sulting from failure to comply with the instrucorder to be familiar with function and use, service tions. Warranty claims must be made immediately on detecting the defect. Remember to quote the and repair of the lifter. serial number. Consumable parts are not subject to the warranty. Explanation of symbols This symbol is used to point out instructions and information related to work place safety where injury may occur if the information is disregarded or ignored. Follow these instructions, be careful and attentive at all times. This symbol indicates important information regarding the use of the equipment. If not taken into consideration, it may lead to damage or functional defects to the lifter or other equipment. This symbol indicates important and useful information. If taken into consideration, it will help the operator of the lifter to work efficiently. It may help simplify routines and to explain complicated facts.
All technical information, data and instructions for operation contained in these operating instructions were up-to-date at time of print and are compiled on the basis of our experience and to the best of our knowledge. We reserve the right to incorporate technical modifications within the scope of further development of the product described in this manual. No claims can be derived from the information, illustrations or descriptions contained in these instructions. We assume no liability for any damage or malfunction caused by operating errors, non-compliance with these operating instructions or inappropriate maintenance. We expressly point out that only genuine Etac Supply Gjøvik spare parts and accessories approved by us may be used. For safety reasons, the fitting and use of spare parts or accessories, which have not been approved, and unauthorised modification or conversion of the product, are not permitted. Etac Supply Gjøvik will accept no liability for damages resulting from such acts.
Caution When repairing the lifter, you will find it necessary to lift and handle heavy, long and/or sharp objects. When disassembling and assembling the lifter you may also find that the stability of the lifter may be With the exclusion of product liability, Etac Supply reduced, increasing the risk of toppling the lifter or Gjøvik is liable for faults or omissions on its part within the scope of the warranty obligations statparts falling down. ed in the purchase contract. Claims for damages Therefore, use general caution when performing are excluded, irrespective of the legal reason from which such claims are derived. Only documentamaintenance and repairs. tion belonging to the actual equipment is valid. The lifter must not under any circumstances be put to use or tested with load without the Any failure to comply with the safety regulations bottom cover C 27 (Appendix C, position 27) and precautionary measures stated in these operproperly in place with all bolts fastened. The ating instructions renders the declaration of conplate contributes significantly to the stiffness formity supplied with the system in accordance of the chassis, and lifts without this plate may with Council Directive (93/42/EEC) concerning cause irreparable structural damage to the medical devices invalid. chassis.
Page 3 of 24
Technical description
Battery holder The battery holder B 16 is made out of an plastic mould in which the battery will fit. In the battery Chassis 2 The chassis A , is made out of bent steel plates holder, you will find the spring contacts D 13 . The coated with polyester. The chassis consists of emergency switch D 9 is mounted at the side of spread legs C 11 , C 12 the spread mechanism with the battery holder, and the main PCB D 5 is placed pedals C 38 , C 39 and locking mechanism for lift- inside with the LED visible trough a hole in the bating column with lock handle C 17 . The rear castors tery holder. A button on the main PCB providing (with brakes) C 5 are at the back - the wheels are emergency lowering is possible to access through a hole in the battery holder. turnable and not necessary to lubricate. Electronics The electronics consists of one printed circuit board (PCB) D 5 with remote control, emergency stop D 9 and lowering switches, and battery and service lights. All functions rely on the main PCB. The control card has a counter, which registers the number of seconds with activity. After a certain time, it signals to activate the service light to inLeg spreading mechanism The leg spreading mechanism is found inside the form the user that the lift needs service. An electric chassis. The mechanism is operated by pumping emergency lowering switch is located above the the pedals C 38 , C 39 . The movement of the pedal stop switch. The motor has a manual emergency will lift the brake bar C 35 and engage the sleeve lowering function in case of a power failure. C 34 to the sprocket C 9 . This will produce a circular movement of the sprocket and a movement of Driving handle the legs via leg spreader rods C 23 connected to The curved driving handle B 4 is pressed into the the legs. two bushings B 7 on each side of the lifting column. The bushings have a seat for a rubber O-ring which is glued in place with Loctite. Loctite is also Lifting column security lock The chassis also holds a mechanism that prevents applied inside the bushing before the handle is the lifting column to be fixed in the bracket before pressed in place. the legs are spread to working position. This security device consists of a stopper C 48 held in place Actuator by a spring connected to a bracket C 47 . As long The lower part of the actuator B 21 is connected to as the legs are in transport position, the stopper the lifting column bracket B 16 and the upper part will hit the bent end of the left leg bar and in this to the lifting arm B 25 and bracket B 22 . way prevent the lifting column to be lowered completely into the bracket. When the legs are moved Lifting arm with suspension to the minimum working position, the bent end of The lifting arm B 25 is hinged to the lifting column the leg bar will slide away allowing the stopper to through a bushing with bolt. The suspension B 29 be pushed all the way down by the lifting column. is possible to rotate 360° - the rotation is braked by an O-ring inside the connection. Lifting column On the lifting column, you will find the battery Charger and battery A 3 , battery holder with electronics B 34 , bracket The Molift Powerpac system is a custom battery pack built up by a 14,4 V battery pack, a charger for actuator B 16 and the push/pull handle B 4 . frame and the charger with wire. Legs The legs are attached to the chassis with a bolt C 6 and bushings locked together with a special fastener. A castor C 11 is mounted at the tip of each leg (without brake) in a plastic cast moulded bracket.
Page 4 of 24
TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
Service
Equipment and special tools
Molift Smart 150 has a LED on the battery holder Equipment indicating if the lifter needs service. The LED gives The accessories and equipment related to the daia green light when the lifter is ready for use. ly use of the lifter - see User manual. Special tools Battery lamp Service lamp
The electronics logs how much the lifter is being used, and the load it is used with. After a given time of usage there will be given a signal that the lifter needs service to the service LED. The LED will first give a yellow light, then red. Take contact with your local service representative and order service. If there is a sound together with the light, it means the lifter needs service immediately. Service lamp No light Green Yellow Red Red + sound
Universal wrench The majority of the external fasteners on the lifter has a special grip which requires a special wrench. This can be bought in any well equipped hardware store, and we recommend models with adjustable span.
Illustration only
Status Power save Ready for use Order service, lifter still works Perform service Perform service immediately
Service consists of replacing the lifting motor and check/replacement of worn or damaged parts. Service and repair should be performed by authorized personnel only. Fill in and sign a copy of the checklist on next page. The owner is responsible to ensure proper logging and written verification of each service or repair. Service
Page 5 of 24
Fault finding
Repairing
See User manual.
Actuator
You will need:
• Loctite 243 • Special wrench x 2 • Hot air gun
If the fault finding table in the user manual is inconclusive, you will have to try by method of elimination and judgement.
Procedure:
• Raise the lifting column to an upright position and - if possible - raise the lifting arm to horizontal position. • Loosen the battery support and disconnect the cable on the backside of the battery support. Remove the wire anchorage.
C
Locktite 2701.
G
E
Locktite 243.
Locktite 243.
Locktite 2701.
Locktite 243.
F
Locktite 2701.
Locktite 2701.
C 1 Pos.
Assembly instructions Complete upper half = 03-P06
Qty. Description.
Designed/Drawn: Date:
Electrical diagram
Bill of materials:
03-279 BOM.xls Dimension/ Draw. no.
Projection:
Material.
Drawing name:
Comment.
Scale:
Drawing number:
Size
• Open special screw B 14 at the lower actuator bracket B 16 using the special wrench. It may be necessary to heat the bolt/fastener to disable the Loctite used when assembled. Limit the heating to a minimum area and apply as little heat as possible to avoid unintentional spreading of heat to other parts. The actuator will come loose and may fall down when performing the nest steps. It is recommended to have assistance holding the actuator, or try to secure it in other ways (i.e. tie it with a rope) to control the action. • Open special screw B 14 at the upper actuator bracket B 22 using the special wrench. • Push out both bolts B 15 , if necessary; tap carefully using a bolt with the same diameter. • Lift the actuator out and put it carefully down. • Get the new actuator and place it in position make sure it is placed correctly with the motor Page 6 of 24
TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
housing on the same side as the battery holder. • Push the bolts in place. • Add Loctite 243 on the threads of the special screws and tighten them. • Connect the cable for the actuator to the cable from battery support. Place the cable in the slot on the back of the support and screw the battery support back on the column. • Fasten the wire anchorage. • Perform safety inspection, see page 13. Rear castors
Front castors The castors on the front legs are mounted in brackets made of plastic cast moulded brackets. If it is the castor C1 10 itself that has been damaged, it is possible to pull it of and replace it with a new one. Front castor with bracket Since heating of the assembly to disable the Loctite will damage the bracket, it is necessary to replace the bracket (8) if the castor pin or special nut (9) is damaged.
You will need:
• Loctite 243 • Special wrench x 2 • Hot air gun • Spanner 13 mm Procedure:
• Open special nut (13). It may be necessary to heat the bolt/nut to disable the Loctite used when assembled. Limit the heating to a minimum area and apply as little heat as possible to avoid unintentional spreading of heat to other parts. If pos- You will need: sible - use a narrow nozzle. • Pop rivet 4,8x16 mm tool • Drill steel Ø 5mm • Pull the castor (5) with bolt out of the bracket. Procedure: • Prepare the new castor by putting washers (4), • Carefully drill out the pop rivets (7) at the unbushing (2) and wall wheel (3) over the bolt. derside of the leg to release the bracket (8) Be careful when drilling out the pop rivet. Do not drill into the aluminium of the leg. • Pull the bracket out of the leg profile. • Insert the new bracket and verify that the rivet holes in the bracket and profile corresponds. • Fasten the bracket with the pop rivets. • Check that the new castor works properly. See safety inspection on page 13.
• Place the assembly into the bracket and apply Loctite 243 to the threads of the special nut (13) before tightening. Page 7 of 24
Electronics (PCB) You will need:
• Torx 20 screwdriver • Allen key 5 mm • Screwdriver flat Procedure:
• Copy settings from old PCB in lifter to the new main PCB by using Molift Servicetool. See the user manual for the Servicetool for instructions. • Remove the connector for the hand control from bottom of the battery support. • Remove the screws B 36 fixing the battery support to the column, one on top and one in bottom.
• Pull the three parts of the battery support carefully apart. • Lift the emergency lowering extenders from the emergency switch on the main PCB. Use a flat screwdriver and push them carefully apart. • Push/pull the main PCB out of the battery support. Take care of the extenders.
• Emergency stop button may be detached by releasing the locking ring inside the battery holder. • Disconnect the cable connector for motor and battery. • Disconnect the cables on the backside of the battery support.
• Remove the two screws D 10 on each side of the battery support, and remove the label.
• Connect the motor and battery connector to the new main PCB. • Place the top piece of extender in the lower hole in the battery support, and the two lower pieces on the emergency lowering switch on the PCB. • Pull the main PCB D 5 in place in the slot in the battery support.
• Push the extenders on the emergency lowering switch, and the complete battery supports together. Make sure the PCB enters the slots. • Assemble the holder and screws D 10 . Page 8 of 24
TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
• Carefully remove and scrape away any remains of the old sticker before placing the new one. • Connect the cables on backside of battery support to cables on lifter and place them in slot. • Attach the battery support to the column with the two screws B 36 , use Loctite 243 on screws. Make sure the cables do not get squeezed. • Reconnect cable for hand control. • Perform safety inspection (page 13). Leg mechanism / pedals The leg spreading mechanism is fairly complicated and requires experience and in depth knowledge to repair. We recommend that a lifter with malfunctioning leg spreading mechanism should be sent back to the manufacturer for repair and adjustment. However, if you believe that the fault is easy to correct, i.e. to re attach a spring - open the bottom cover C 27 and try to correct the fault. If the problem is caused by a broken part deeper in the mechanism, please contact the manufacturer for advice. Always check the leg spreading mechanism after any repair. • Legs does only move inner position when column is lifted up (transport position) • With column mounted the legs does not move inside working position (parallel position)
Transport elastic You will need:
• New elastic • Knife or scissors Procedure:
• Remove the lifting column/-arm from the chassis. • Remove the old elastic B 9 by cutting it close to the reel B 8 . Remove the reel and the old elastic, and be careful to get out any loose parts inside the column. • Thread the new elastic trough the reel and position this in the middle. • Thread the ends of the elastic through the eyes at the top of the column. • Push the elastic into the column and make sure that the ends are travelling downwards in the column. It may help to raise the column upright. • When the ends emerge at the base of the column - verify that the ends of the elastic pass on each side of the lower bolt in the column. If not, this has to be corrected. • Tighten the elastic approx. 20 cm and tie a thorough knot. • Release the knot and verify that the elastic and reel at the top has a tension of approx. 2 kg. If not, pull the elastic out from the base and tie another knot further in to pretension the elastic some more. • Cut of any excess length of elastic, but leave approx. 5 cm below the knot.
Illustration shows lifter in working position. Page 9 of 24
Foam cover chassis/legs
Suspension / O-ring in suspension You will need:
You will need:
Procedure:
Procedure:
• Loctite 2701 • Special tool • Punch 5 mm
• New foam cover • Solvent for removal of glue remnants • Express glue
• Remove the padding on the suspension (41) • Loosen the two special bolts (27) with the special tools and punch out the bolt (26). • Remove the suspension assembly and remove the plastic covers (28). Use the punch carefully on the inside to separate the covers.
• Spread legs to maximum width. • Remove the remain of the old foam cover C 10 using a plastic scrape Be careful when scraping in order to prevent damage to the chassis coating.
Verify that bolts or suspension are not worn or • Wash off any remains of foam and glue using damaged in any way. Damage to these parts the cleaning solvent may cause a fracture in the assembly causing • Dry surfaces well and verify that the surface is serious personnel injury. smooth and clean • Apply glue at the end of the new foam part as indicated below. • Replace worn or damaged parts and assemble the suspension as reverse order, see fig below. C
G
Locktite 2701.
F
41
• Press the new foam cover in place aligning the curve of the cover with the chassis. • Allow the glue to settle for a while and then glue the narrow part of the foam cover to the leg profile. • Do not use the lifter until the glue has dried ref. specification of the glue.
• Apply Loctite 2701 on the threads of the special bolt (27) and tighten. • Re-fit the padding. • Perform safety inspection, see page 13.
Lifting arm, lifting column and legs If any of these parts are structurally damaged, the entire lifter must be shipped to the manufacturer for evaluation, control and repair. Damage to the main structures of the lifter indicates that the lifter has been in a situation where abnormal forces hasElectrical diagram been applied. Such a situation can potentially Cin- Assembly instructions Complete upper half = 03-P06 fluence the future safety of the lifter, and shall not be attempted repaired by other than the manufacturer. 1
Pos.
Page 10 of 24
Designed/Drawn: Date:
Bill of materials:
Qty. Description.
03-279 BOM.xls
Dimension/ Draw. no.
Projection:
Material.
Comment.
Scale:
TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
Drawing name:
Drawing number:
Size
Lifting column stopper You will need:
• Special pop rivets 4x8,5 mm and tool • Drill steel Ø 5mm • New parts Procedure:
• Remove the lifting column from the chassis. • Carefully drill out the pop rivets C 46 at the back of the chassis Be careful when drilling out the pop rivet. Do not drill into the chassis. • Remove bracket C 47 and stopper C 48 . • Replace damaged parts. • Push the assembly into the lifting column bracket and verify that the holes in the bracket correspond with the holes in the chassis. • Fasten the bracket with the pop rivets.
Plugs in column lock
You will need:
• Drill steel 3mm and 6,1 mm • New nylon plugs C 17.2 Procedure:
• Drill a 3 mm pilot hole in the remaining nylon. Be careful when drilling out the nylon. Do not damage the lock itself. • Carefully drill out the remaining nylon with the 6,1 mm drill steel and clean the hole. • Press / gently tap the new nylon plug in place. • The new plug may be too long and may have to be trimmed using a sharp knife to fit.
Always check the leg spreading mechanism after any repair. • Legs does only move inner position when column is lifted up (transport position) • With column mounted the legs does not move inside parallel position (in working position)
Illustration shows lifter in working position.
Page 11 of 24
Finishing the job
Logging Use the table below for logging of repair and work done on the lifter. Write down a short description of the incident in the appropriate interval. This will enable the owner and service partner to see previous history for the lifter and in that way maybe making future fault finding and repairs easier. It is also possible to save information about service and repair when using the service tool.
Safety control Any repair or replacement of parts requires a safety control afterwards. The procedure of control is described in the checklist on next page. The owner of the lifter is responsible for keeping a copy of the checklist, filled in and signed by authorized service representative. Please make copies of this and next page! Serial number of lifter:___________________________ Date
Page 12 of 24
Description of fault
Repair
Date/sign.
TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
Inspection Diagram after Service and Repair MOLIFT Smart 150 Service:
Checked service lamp if service is necessary: YES (yellow or red light) / NO (green light) Use Molift Servicetool and read the lifters data - check number of lifts left before service: _____________________ Service is completed : - Replaced lifting motor/actuator. Worn or damaged parts, or malfunctioning parts, are replaced. See description for parts replacement. Service light was reset using Molift Servicetool. N.B.: The service light must ONLY be reset after completed service! Perform safety inspection after service.
Safety Inspection
The lift has been visually checked for damages, malfunction and deformation, and it is in order. Checked that lifting column is properly fastened to chassis, and that the lifter has no loose parts. Checked that mounting of column works correct. With legs in outer position (working position), it is possible to run the column up and down easily, and the column falls in place in the base. With lifter in transport position it is not possible to leave the column in upright position (it falls down when pushing slightly) Checked that remote control works and that wire and socket for remote control are undamaged. Checked that the lifter functions correctly and runs without load all the way up and down without abnormal noise. Checked that end stop works. Repeated test with a load of approx. 100 kg. The suspension and lifting arm are checked visually for damage, play and deformations. The suspension shall be turned 360° with some friction. If no defects or malfunctions are discovered, the suspension shall be tested with maximum load (150 kg). Run the lift up and down 2 - 3 times and turn the suspension 360° around 2 - 3 times with maximum load. Perform a new visual control; damage, play and deformations as described above. Any damaged parts must be repaired or replaced and the test is performed once more until the lift performs correctly. Checked that the leg spreading mechanism functions properly. Tested with maximum load. Verified that the legs do not move beyond inner and outer limits (working position) when operated with load. The legs does not move inside parallel positions (or working position) with column mounted. Checked that emergency stop and lowering (electric and manual) are working correctly. Service light is green and batteries are sufficiently charged. Marked lift with safety sticker with month/year and certificate number for completed safety inspection. Inspecting person must sign safety sticker and this diagram.
Inspection, repair and service should be done by a person certified by, or on behalf of Etac Supply Gjøvik. Always complete below: Client:________________________________ Serial number of lifter:_______________________________ Date: ________________________________ Signature:_________________________________________
Page 13 of 24
Appendix A Pos.
Part. no..
Appendix
0920008
Description Molift Smart 150
1
0920080
Appendix B
Upper half assembly, Molift Smart 150
2
0920083
Appendix C
Chassis assembly, Molift Smart 150
3
0541000
Battery NiMH 2,2 Ah 14,4 V
4
1340100
Charger NiMH/NiCd
5
0920057
Appendix D
Battery support w electronics
6
0920084
Appendix E
Suspension complete
7
0920084
Appendix F
Electrical diagram Molift Smart 150
Page 14 of 24
TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
A Main components
6 1
3
5 7 2
4
Page 15 of 24
Appendix B Pos.
No
Part no.
Description
1
1
0920512
Bolt for lifting column bracket 2 pcs, set incl pos 32
2
10
0920216
Rivet nut
3
1
0920320
Label: user manual Smart
4
2
0910107
Push bar
5
2
0920201
Screw M8x80 DIN912 Elzn
6
4
0232103
Spirol Ø3x8
7
4
0920519
Push bar sleeve mounted
8
1
0910166
Reel (for elastic)
9
1
0910174
Elastic, color black
10
2
0920214
Tubular rivet
11
1
0910209
Strengthening plate for column
12
1
0910160
Sleeve for column
13
2
1150414
Lock nut DIN 985 M8 Elzn
14
4
0910158
Screw, special, M6, incl in pos 21
15
2
0910159
Bolt for actuator, incl in pos 21
16
1
0910109
Lower actuator bracket
17
8
0920202
Screw, button head M6x25 ISO7380
18
1
0910113
Suspension parking hoop
19
1
1310306
Label, Part no
20
1
0910119
Plug for column
21
1
0920506
Actuator Linak LA 34, including pos 14 and 15
22
1
0910108
Upper actuator bracket
23
2
0910181
Flanged bearing
24
2
0910197
Plastic cover, column
25
1
0910124
Lifting arm for Linak
26
1
0910161
Bolt lifting arm
27
2
0910152
Bolt, special M8
28
2
0910196
Plastic cover, arm/suspension
29
1
10099
Suspension complete
30
1
0210305
Label, slinglabel
31
1
0210309
Label, SWL 150 kg
32
4
33
1
0910127
Smart column
34
1
0920057
Battery support
35
1
0440002
Hand control, 2 button
36
2
0220120
Screw M6x20 DIN912 8.8 Elzn
37
1
0920119
Stretch relief 6,4 mm
38
1
0540508
Screw 4,5x13 DIN7981C Elzn
39
2
0920010
Label Molift Smart
40
1
0920084
El. diagram Smart 150 (see app. F)
41
1
0910150
Padding suspension Smart
Push nut 10 mm, incl in pos 1
Page 16 of 24
TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
B
Column and lifting arm
C
G
Locktite 2701.
Locktite 243.
Locktite 243.
tite 243.
F
Locktite 2701.
Locktite 2701.
41
C
Locktite 2701.
E
Locktite 2701.
Locktite 243.
Locktite 243.
Locktite 2701.
Locktite 243.
F
Locktite 2701.
G
Page 17 of 24
Appendix C
Pos.
No
Art. no..
Description
46
2
0920058
Rivet 4,8x10 DIN7337 ST A2/A2, see pos 52
47
1
0920089
Bracket leg stopper Smart 150, see pos 52
48
1
0920088
Leg stopper Smart 150, see pos 52
49
1
0421135
Decal: ID no
Pos.
No
Art. no..
Description
1
1
0920009
Chassis machined / painted
2
2
0910155
Wallwheel sleeve
3
2
0910154
Wallwheel
4
4
1120312
Fender washer HB140 Ø10
5
2
0920108
Wheel 75mm w/brake
50
1
6
2
0910151
Bolt for leg
51
2
7
2
1120320
Washer HB140 Ø10,5xØ30x2,5
8
2
1120506
Screw, button head M8x10 ISO7380
9
1
10
2
0920071
Foam cover for chassis
11
1
0920510
Right leg complete - see below
12
1
0920511
Left leg complete - see below
13
2
0910153
Nut, special M10
14
4
0910152
Nut, special M8
15
2
0910190
O-ring DIN3770 Ø10x5
16
1
0910157
Bolt for column lock
17
1
0920513
Column lock set Smart, incl pos 14,15,16
17.1
1
0920518
Eccentric lock mounted, incl pos 17.2
17.2
2
0920213
Plastic pin Ø6,2, column lock
18
1
0220310
Label, security check
19
1
0920303
Decal: leg spreading
20
1
0920301
Label, Molift Smart 3D
21
2
0920517
Plate, Polyethylene mounted
22
1
Needle bearing, see pos 52
23
1
Leg spreader rods Smart 150, see pos 52
24
2
Support disc, see pos 52
25
3
Washer, plane Ø8,4x18x1,25, see pos 52
26
2
Nut, hex thin M8 ISO4035, see pos 52
27
1
0910201
Bottom cover
28
9
0920208
Washer Nordlock Ø6,5/10,8x1,8
29
10
0220119
Screw, buttonhead M6x10 ISO7380
30
1
0220121
Washer Ø6.4 ISO703/DIN9021
31
1
1310307
Label, controlled date/sign
32
1
0220309
Label, Authorized personnell only
33
1
Sleeve for cogwheel, see pos 52
34
2
Guide sleeve, see pos 52
35
1
Brakebar, Molift Smart, see pos 52
36
2
0920222
Spring, Extension with O-ring, see pos 52
38
1
0920508
Pedal assy right, Smart, Set
39
1
0920509
Pedal assy left, Smart, Set
40
2
0220118
Washer neoprene Ø22x5,5x3,5
41
3
0920223
Extension spring SF-DF 1x8x18
42
2
0920209
Screw DIN912 M8x65 Elzn
43
2
1150414
Nut, lock DIN985 M8 Elzn
44
2
0228125
Nut, lock DIN985 M6 Elzn
45
1
0920306
Label Molift Smart 150
Sprocket, see pos 52
Screw ISO4017 M8x25 8.8 EL, see pos 52 0920232
Lock clamp Smart
52
0920521
Leg mechanism set Smart 150, incl pos 9, 22, 23, 24, 25, 26, 33, 34, 35, 36, 41, 44, 46, 47, 48, 50
C1
0920502
Bracket with front castor
1
2
Washer, fender Ø10xØ25x1,5
7
2
Rivet dowel 4,8x18 TIDA 4818TP
8
1
Wheel bracket
9
1
10
1
Nut, special M10 0920107
Wheel Ø75 without brake
37
Page 18 of 24
TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
C 18
19
20
Chassis / leg mechanism
30 29 28
31 32
27
Loctite 2701.
33
26
34
(19,60)
35
44
36
50 40
25 10
51
17.2 2
C
42
9
2 17.2
12
41
24
135
51
1 17
39
58,50
40
11
43
24
38
B 23 8 Designed/Drawn: Date:
tes
30/09-2008
Projection:
Scale:
Drawing name:
15
16
17 A Rev.
Released For Production Description:
18
30.09.2008/TES Date/Sign.
1:2
22
Eccentric Lock Mounted Complete 20 bottom Chassis MHL 19 Molift Smart Approved:
E
Size
Drawing number:
03-252
A4
21 30
46
B
47
B
29 28
Loctite 243. 14 B
Loctite 243. 13
1
27
Loctite 2701.
B
26 50
1
25
2 3
51
4
1:10
48
51
Assembly instructions Chassis= 03-P05 24
10 1
C
Pos.
12
5
D C B
7
A Rev.
8
03-284 BOM.xls
9 Dimension/ Draw. no.
Material.
Comment.
11 Removed pos 45 and 49. EO 122/2010
E
6
Bill of materials:
Qty. Description.
Ref. EO 6/2010 Added pos 51 clamp. Moved from leg New chassis and leg stopper Re numbered all Released for production Description:
19.11.2010 RVS
TÅB
08.01.2010/TES
TÅB
03.11.2009 TÅB
MHL
Designed/Drawn: Date:
RVS
19.10.2009 TÅB
MHL
10.09.2009RVS Date/Sign.
MHL Approved:
Projection:
10/9-20009
Drawing name:
24
Scale:
Chassis Smart 150 Assembly B 23 Molift Smart
1:5
03-284
Size
Drawing number:
A2
22
Loctite 243.
21
Rev. A
Description: Released for production
Date/Sign. 18.11.2008
Approved: MHL
B C
Changed item no Re moved pos 11. (0920239)
22.10.2009 TÅB 03.11.2009 TÅB
MHL MHL
B
C1 Bracket with front castor
1
Add Locktite 243 9 8
Assembly instruc
1 1 Pos.
1:10
E
Removed pos 45 and 49. EO 122/2010
19.11.2010 RVS
TÅB
D
Ref. EO 6/2010 Added pos 51 clamp. Moved from leg New chassis and leg stopper Re numbered all Released for production Description:
08.01.2010/TES
TÅB
03.11.2009 TÅB
MHL
19.10.2009 TÅB
MHL
10.09.2009RVS Date/Sign.
MHL Approved:
C
10
B A Rev.
Bill of materials:
Qty. Description.
Designed/Drawn: Date:
RVS
Drawing name:
6
C B
2
Page 19 of 24
4 4
2
3
Designed/Drawn: Date:
tes
Add Locktite 243
Drawing name:
Projection:
18/11-2008
Left Leg Complete
Scale:
1:10
Projec
Chassis Smart 1 Assembly Molift Smart
7
5
10/9-20009
Appendix D Pos.
No
Art. no.
Description
1
1
0920063
Upper mould Battery support Smart
3
1
0920064
Middle mould Battery support Smart
4
1
0920065
Lower mould Battery support Smart
5
1
1320112
Main PCB
6
1
1310122
Membrane Battery holder
7
1
1310136
End piece, Cap
8
1
0220307
Label emergency stop
9
1
0920114
Emergency stop switch
10
2
0920066
Plastic screw PT 1452 40x40
11
2
0920094
Circlip DIN 6799 6mm
12
1
0920067
Emergency stop extender
13
2
0920068
Spring Ø7/Ø6x17 thread Ø5
14
1
0920069
Molex plug 44441-2003 Smart
15
1
0920072
Molex plug 44441-2002 Smart
18
1
0920075
Cable red L=300 mm
19
1
0920076
Cable black L=300 mm
20
1
0920077
Mec extender 6mm 2S06 Smart
21
2
0920078
Molex crimp Socket 43375-0001
22
1
0920079
Mec extender 7mm 2S07 Smart
23
2
0421142
Cable clip male 6,3x0,8x1,5 Insulated
24
2
0421143
Cable clip female 6,3x0,8x1,5 Insulated
25
1
0920092
Battery cable (+) red Smart
26
1
0920093
Battery cable (-) black Smart
2
16 17
Page 20 of 24
TM09201 Molift Smart 150 English - Rev. D1/ 03/2012