Programat CS6 Operating Instructions Ver 5

Table of Contents List of Parts Introduction 

4 6

1

Intended Use

7

2 2.1 2.1.1 2.1.2 2.1.3

Application Installation and initial start-up  Unpacking and checking the contents  Selecting the location  Initial start-up 

9 9 9 9 9

2.2 2.2.1 2.2.2 2.2.2.1 2.2.2.2 2.2.2.3 2.2.2.4 2.2.2.5 2.2.2.6 2.2.3 2.2.4 2.2.4.1 2.2.4.2 2.2.4.3 2.2.4.4 2.2.4.5 2.2.4.6 2.2.4.7 2.2.5 2.2.5.1 2.2.5.2 2.2.5.3 2.2.6

Operation and configuration  Introduction to the operation  Firing programs and programming options  Program structure  Program selection  Starting and stopping programs / Operation indicator  Editing programs  Adjustable parameters in the program screen  Adjustable parameters in the Options menu  Managing programs  Advanced functions of the furnace  Settings  Information  Temperature calibration Data backup  Software update  Diagnosis Maintenance programs Multimedia functions  Image display  MP3 player  Video player  Digital Shade Assistant (DSA) function 

14 14 17 17 18 18 19 22 23 24 25 25 29 31 33 34 35 38 40 40 41 42 44

2.3. 2.3.1 2.3.2 2.3.3

Practical use  Correctly loading the furnace  Firing with an Ivoclar program  Firing using an individual program 

48 48 49 52

3 3.1 3.2 3.3

Maintenance, Cleaning, Diagnosis  Monitoring and maintenance  Cleaning Stand-by 

55 55 56 57

4 4.1 4.2

What If... Error messages  Technical malfunctions

58 58 62

4.3 4.3.1 4.3.2

Repairs  Changing the fuse  Emergency opening of the furnace head

63 63 63

4.4

Reset to factory settings

64

5

Safety Notes 

65

6 Notes on Storage and Transportation

71

7 7.1

Technical Data  Applied standards 

72 72

8

Delivery Form

73

9

CE Declaration of Conformity

74

3

List of Parts 1

2

3

4

Furnace head housing

Housing shell air vents

6

Furnace head air vents

7

Warnings

8

Object plate in cooling tray

9

Housing shell

10

Touch screen

11

Membrane-sealed keys

17

Cover

18

Sealing surface

19

USB connections

Cooling tray

4

Recessed grip

5

OSD Optical Status Display

12

Attachment screw for cooling tray

13

Firing chamber object plate

14

Firing chamber object plate rest

15

Heating element

16

Firing chamber insulation

List of Parts

23

Holder firing tongs/tweezers

24

Attachment screw for holder

25

26

Socket for vacuum pump Vacuum pump power cord

27

Vacuum pump fuse

28

Heater fuse

29

Vacuum hose connection

30

20

Furnace head seal

21

Furnace head insulation

22

Thermocouple

31

Fan

32

Rating plate

33

Power socket

34

On/Off switch

35

Power cord

36

Ethernet connection

Vacuum hose

5

Introduction

Dear Customer Thank you for having purchased the Programat® CS6. It is a ­state-of-the art sinter, crystallization and glaze furnace for dental ­applications. The Programat CS6 is suitable for the sintering and glazing of zirconium oxide materials such as IPS e.max® ZirCAD as well as the crystallization and glazing of e.g. IPS e.max CAD. The furnace has been specifically developed for these purposes. Inappropriate use may damage the equipment and be harmful to personnel. Please observe the relevant notes and read the Operating Instructions carefully. We hope you enjoy working with the Programat CS6.

6

1

Intended Use

Intended purpose Furnace for dental restorations for the sintering and glazing of zirconium oxide materials such as IPS e.max ZirCAD as well as for the crystallization and glazing of e.g. IPS e.max CAD.

Use The Programat CS6 is a sintering, crystallization and glazing furnace for the dental field. It was specifically developed for use in the dental office. The firing chamber may be heated up to max. 1560 °C (2840 °F) by means of a heating element. Furthermore, the firing chamber has been designed in such a way that a vacuum may be created with a vacuum pump. Electronic components with the corresponding software monitor and control the firing programs. Additionally, the set and actual temperatures are continuously compared. Use the Programat CS6 exclusively for the sintering, crystallization or glazing of dental ceramic materials. Other uses than the ones stipulated, e.g. cooking of food, firing of other materials, etc., are contraindicated. The manu­ facturer does not assume any liability for damage resulting from misuse. The user is solely responsible for any risk resulting from failure to observe these Instructions. The pre-installed programs for Ivoclar materials have been optimized for restorations made from blocks. These programs must not be used for restorations made from IPS e.max ZirCAD discs, as the esthetic appearance will be negatively affected and the expected material properties may not be achieved. Further instructions to assure proper use of the furnace: – The instructions, regulations and notes in these Operating Instructions must be observed. – The instructions, regulations and notes in the material's Instructions for Use must be observed. – The furnace must be operated under the indicated environmental and operating conditions (see Chapter 6) – The Programat CS6 must be properly maintained.

Additional information The device has been developed solely for use in dentistry. Start-up and operation should be carried out strictly according to the Operating Instructions. Liability cannot be accepted for damages resulting from misuse or failure to observe the I­nstructions. The user is solely responsible for testing the apparatus for its suitability for any purpose not explicitly stated in the Instructions.

Signs and symbols The signs and symbols in these Operating Instructions facilitate the finding of important points and have the following meanings: Symbol

Note Observe Operating Instructions

Risks and dangers

Contraindication

Warning, hot surface (burn hazard)

Beware of hand injuries (risk of crushing)

Important information

7

1. Intended Use

Warning signs and symbols on the furnace The symbols on the furnace have the following meanings: Symbol

Note Alternating current Direct current

Dispose of the product according to the national legal provisions regarding the disposal of electronic devices.

Recyclable General warning sign. Caution when using the device. Please read these Operating Instructions. Warning, hot surface (burn hazard)

Beware of hand injuries (risk of crushing) Observe the Operating Instructions (Failure to observe the Operating Instructions may expose the patient or operators to a risk) Serial number Date of manufacture

This chapter is especially important for individuals who work with the Programat CS6 or who have to carry out ­maintenance or repair work. This chapter must be read and the corresponding instructions followed!

Notes on the images in the Operating Instructions All images and illustrations in these Operating Instructions are used for exemplification and the details are not authoritative for the construction of the furnace. They are symbols, which may slightly differ from the original, e.g. due to simplification.

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2 Application 2.1 Installation and initial start-up 2.1.1

Unpacking and checking the contents

Remove the furnace components from their packaging and place them on a suitable table. Please observe the instructions on the outer packaging.

1

2

3

4

There are no special transportation grips on the furnace. However, it can be carried by the grooves on the sides of the furnace bottom. The furnace should be carried by two people. If this is not possible, the device should be ­carried with the rear of the furnace facing the body for ergonomic reasons. The furnace must not be carried by holding on to the display or the cooling tray. Check the delivery for completeness (see delivery form in Chapter 8) and transportation damage. If parts are damaged or missing, contact your local Ivoclar Vivadent Service Centre.

We recommend keeping the original packaging for future service and transportation purposes.

2.1.2

Selecting the location

The device is only permitted for use in closed rooms within the specified ambient conditions (see Chapter 6). Place the furnace on a flat non-combustible table using the rubber feet. Make sure that the furnace is not placed in the immediate vicinity of heaters or other sources of heat. Make sure to observe a clearance between the wall and the rear of the device as well as on the left side of at least 10 cm for air circulation purposes. Make sure that the air flow of any air conditioner, ventilation system or similar equipment is not directly aimed at the furnace in general and at the firing chamber in particular. Furthermore, t­ here must be sufficient space above the furnace head so that the furnace head can open without difficulties. Also ensure that there is enough space between the furnace and the user, as the furnace releases heat during the opening of the furnace head.

The furnace should neither be placed nor operated in areas where there is an explosion hazard.

2.1.3

Initial start-up

The start-up of the furnace is very easy and involves only few steps. Before you start, make sure that the voltage indicated on the rating plate (32) complies with the local power supply. If this is not the case, the furnace must not be connected. Mount the tong holder left or right on the back of the furnace. Connections – Power connection Please make sure that the voltage indicated on the rating plate complies with the local power supply. Subsequently, connect the power cord (35) with the power socket of the furnace (33). The device must only be operated with the supplied original power cord or a replacement cord with the same specifications.

33

35

9

2. Application

– Vacuum pump connection Connect the vacuum pump plug (26) with the vacuum pump socket (25). We recommend using a vacuum pump from Ivoclar, s­ ince these pumps are especially coordinated with the furnace. If other pumps are used, always observe and do not exceed the maximum power ­consumption specified on the rating plate at the rear of the device. Connect the vacuum hose (30) with the vacuum hose connection (29). Do not shorten the vacuum hose! The minimum length of the vacuum hose is 1.6 m. – Connect the power cord with the wall socket. – Put the On/Off switch (34) at the rear of the furnace on position I.

25

26 29 34 30

Please note that the furnace may require a certain acclimation time (up to four hours) after having been transported. This is particularly true if the furnace was exposed to substantial temperature changes (water condensation). Switch the furnace on only after the acclimation time.

Basic settings upon initial start-up Upon the initial start-up of the new furnace, a number of basic settings are required. These settings are saved and can be edited in the settings menu at a later time. Step 1: Select the language The first setting is the language selection. The touch buttons (display keys) can be operated by tapping the display. Step 1

Step 2

Step 3

Select the desired language using the [Arrow up/down] buttons. Confirm the entry with the green button. By pressing the [Continue] button, you will reach the next entry screen. Step 2: Select the temperature unit Select the desired temperature unit.

By pressing the [Continue] button, you will reach the next entry screen.

10

2. Application

Step 3: Select the date format Select the desired date format using the [Arrow up/down] buttons.

Confirm the entry with the green button. By pressing the [Continue] button, you will reach the next entry screen. Step 4: Enter the date Set the date (day, month, year).

Confirm the entry with the green button. By pressing the [Continue] button, you will reach the next entry screen. Step 5: Enter the time Set the time (hours, minutes, seconds).

Confirm the entry with the green button. By pressing the [Continue] button, you will reach the next entry screen. The initial start-up and entry of the basic settings are now complete. The furnace will now automatically conduct a self test. The performance of all furnace components is automatically checked.

11

2. Application

Start screen and self-test Immediately after switching on, the display shows the start screen for a few seconds. Subsequently, the furnace conducts an automatic self-test. The performance of all furnace components is automatically checked. 

The following functions are checked: Function Furnace head test in progress Furnace head test

The furnace head test was successful. The furnace head test failed. Please note the error message on the display. Heating muffle test in progress

Heating muffle test

The heating muffle test was successful. The heating muffle test failed. Please note the error message on the display. Vacuum test in progress

Vacuum test

The vacuum test was successful. The vacuum test failed. Please note the error message on the display.

The following information is displayed: Information Temperature calibration UTH and MTH

Temperature calibration of the furnace is not required. Some time has passed since the last calibration. Conduct a calibration. The power supply voltage is in the acceptable range.

Power supply The power supply is outside the acceptable range. Software version

The currently installed software version is displayed.

 If the self-test was successful, the home screen is displayed. If the program recognizes a malfunction during the test, a corresponding error message with the corresponding rectification information appears in the display. The acoustic signal and the error message can be acknowledged with the corresponding buttons.

12

2. Application

Press the [Continue] button to acknowledge the self-test.

Before the first firing, the firing chamber must be dehumidified using program 7 (sintering of IPS e.max ZirCAD MT Multi). The furnace should be regularly switched off and on again so that the automated tests can be performed during the self-test.

Final assembly Step 1: Press the [Open furnace head] button and wait until the furnace head has reached the upper final position.

Step 2: Remove the transport safety film.

Please make sure not to touch the thermocouple. Please check the surfaces for adhesive residue. Any adhesive residue must be removed.

Step 3: Place the object plate (13) on the object plate rest (14) in the firing chamber.

13

14

Step 4: Close the furnace head using the [Close furnace head] button. The furnace is now ready for use.

13

2. Application

2.2 Operation and configuration 2.2.1

Introduction to the operation

Control unit The Programat CS6 is equipped with a widescreen colour display. The furnace can be intuitively operated by means of the membrane-sealed keypad and the touch screen. The touch buttons can be actuated by slightly tapping the display with the fingertip. Then the furnace runs the desired function.

The user interface in the display is divided into three sections: 1. Information bar (e.g. indication of the current furnace temperature, the selected program, etc.) 2. Main screen (e.g. editing firing programs, changing the settings, etc.) 3. Navigation bar (e.g. scrolling, switching to higher levels, etc.)

Description of the key functions Key

Function Home Switch to home screen (main menu) Open furnace head

Close furnace head STOP A program in progress can be stopped by pressing the STOP key. The movement of the ­furnace head can be stopped at any time by pressing STOP. The acoustic signal can be confirmed by pressing the STOP key.

START (Start LED) Starts the selected program. The green LED indicates that a program is active.

14

2. Application

Explanation of the most important touch buttons Button

Function Scroll left / Scroll right With these buttons, for example, you can scroll to the next page of the home screen. As an alternative, you can also swipe to the left or right with your finger on the display to scroll to the next page. Back with note With this button, you can change to the next higher menu level. The button indicates to which screen you change, e.g. to the home screen. Close With this button, you can close sub-menus. Confirm entry This button is used to confirm an entry. If the button appears pale green, no entry has been made yet or the value entered is not in the acceptable range. Cancel entry This button is used to cancel an entry. Changed values are not saved. On/Off button This button is used to switch functions on or off. Parameter button On pressing these buttons, a selection list or numeric pad appears for entering the parameters.

Description of the numeric pad and selection list – Numeric pad The numeric pad enables the entering and changing of parameters, e.g. in firing programs or set-up menus. Additionally, the currently set value is indicated, as well as the minimum and maximum values. An entry must be confirmed with the green button. As soon as a valid entry has been confirmed, the numeric pad is closed. If the button appears pale green, the value entered is not within the acceptable range. The numeric pad can be closed with the red button, without any parameters being changed. – Selection list In the selection list, the desired parameter can be selected by using the [Arrow up/down] buttons. An entry must be confirmed with the green button. After that, the selection list is closed. The selection list can be closed with the red button, without any parameters being changed.

15

2. Application

Explanation of program screen After the furnace has been switched on and the self-test has been completed, the program screen appears. Programs can be selected, started, and edited from this screen.  The programs can be selected by pressing the [Arrow] buttons. The main screen indicates the program number, program name and a help text. As an alternative, you can also swipe to the left or right with your finger on the display to scroll to the next program. The dots between the arrows indicate the number of pages. The current page is marked with a light dot.

The [Parameters] button is used to switch to the program parameter screen. Here you can edit the program parameters.

In locked Ivoclar programs, the [Predrying] button appears instead of the [Parameters] button. See Chapter 2.2.2.4 for details.

Description of the Home screen With the Home button, you can change to the home screen. All functions of the Programat CS6 can be selected from this screen. By pressing a selection button, you will reach the corresponding menu (e.g. programs, settings, calibration, etc.)

The next page of the home screen can be accessed with the [Arrow] button, where additional functions are available. The dots between the arrows indicate the number of pages. The current page is marked with a light dot.

Description of the speaker sounds – After the self-test is completed To inform the user that automatic self-test has been successfully completed, the selected melody is played. – For error messages Error messages are acoustically supported with the "error melody" (endless beep). The signal transmitter may be switched off with the STOP key, while the error message still remains visible. If the error message is acknowledged with the corresponding button, the signal transmitter is also switched off.

16

2. Application

Optical Status Display (OSD) The Optical Status Display (OSD) (12) shows the most important statuses of the furnace. The following activities are indicated: Shade

Activity

Yellow

The furnace is performing the self-test or is not ready for use.

Yellow (flashing)

Information, note or error message

Green

The furnace is ready for use; the currently selected program can be started.

Orange

Program is closing the furnace head or is in predrying mode

Red

Program is heating up or is in holding time mode

Blue

Program is in its cooling phase or opening the furnace head

User code For safety reasons, a user code is required for certain settings. The user code ex factory is as follows:

1234

The user code can be individually changed. See Chapter Settings 2.2.4.1. for details.

2.2.2

Firing programs and programming options

2.2.2.1

Program structure

The furnace offers two program types: a. Programs for Ivoclar materials When the furnace is delivered ex works, the Ivoclar programs already contain the recommended material parameter settings and are write-protected. Consequently, it is not possible to accidentally overwrite the programs.  In case of software updates, individually changed parameters in Ivoclar programs might be reset to the factory settings or changed! b. 40 free, individually adjustable programs The programs are designed in such a way that up to three heating and two cooling stages can be set. The programs can be individually named.  In case of software updates, individually changed parameters in free programs are NOT reset to the factory settings or changed!

17

2. Application

2.2.2.2

Program selection

After the furnace is switched on, the display first shows the program screen and the last selected program. The programs can be selected by pressing the [Arrow] buttons.

In order to switch to an individual program, open the home screen by pressing the [Home] button. The program selection requires only few steps: Step 1: Select program type

Step 2: Select the program

2.2.2.3

Starting and stopping programs / Operation indicator

Once the program is started by pressing START, the progress screen appears. The following information is displayed: – Information bar: In the information bar in the upper margin of the display, program name and the current furnace temperature are indicated. – Main area: The approximate remaining time and a program status bar are shown in the main area.

A program can only be started if the furnace head is open.

18

2. Application

2.2.2.4 Editing programs If the [Parameters] button is pressed while the program screen is displayed, the program parameter screen opens. Firing programs can be edited in this screen. For Ivoclar programs, the write-protection must be deactivated first, before any parameters can be changed. Not all Ivoclar programs can be edited.

The following information is shown in program parameter screen: 1. Information bar: – Program designation – Current furnace temperature 2. Firing curve: – Predrying – Number of heating and cooling stages – Holding temperature, temperature increase rate and holding time per stage – Temperatures for vacuum on and vacuum off

1 3

2

3. Program options: In addition to the parameters shown in the firing curve, several other options are available that can be activated by pressing the [Options] button. The icons in the grid show the activated options.

When the furnace head is open, the temperature of the thermocouple in the furnace head is indicated, not the temperature in the firing chamber.

Editing parameters By pressing the firing curve, you will reach the parameter view.

In the parameter view, the parameters can be changed. Up to three heating (a) and two cooling (b) stages are available.

19

2. Application

Example 1: Setting the holding temperature: Step 1: Press the [T] button

Step 2: Enter the desired holding temperature and confirm with the green button The holding temperature has been successfully changed. All other parameters shown in the firing curve can be changed / edited in the same way.

Example 2: Changing the number of heating/cooling stages: Step 1: A heating or cooling stage can be added by pressing the button [+].

Step 2: A heating or cooling stage can be removed by pressing the Recycle bin button.

Changed parameters in Ivoclar programs are marked with a symbol. Pressing the button [Back] will take you back to the program parameter view. Pressing the button [Back] again, will take you to the program view.

20

2. Application

Changing program options Pressing the Options button opens the menu for advanced program options: Example 1: Deactivate the program write protection Step 1: Press the [Options] button.

Step 2: Press the [Deactivate write-protection] button.

Step 3: Press the [Close] button to leave the Options menu.

Step 4: The write protection was successfully deactivated. The lock symbol is no longer shown in the display next to the Options button.

21