Fluid Warming Cabinet Operation and Maintenance Manual Issue 2 July 2005

Table of Contents Features ... 3 Quality Policy ... 3 Section A - Unit Operation ... 4 Section B – Unit Maintenance ... 6 Trouble Shooting Guide ... 6 Wiring Diagram ... 7 Section C – Unit Installation ... 8 Unit Specifications ... 10 Malmet Warranty Statement... 11

Issue 2

Page 2

1 July, 2005

Fluid Warming Cabinet CE Model

Operation, Maintenance and Installation Manual Features The recommended maximum capacity for the Fluid Warming Cabinet is 60 litres of fluid. The Fluid Warming Cabinet is designed to hold 1 and 2 bottles and bags. Do not overload shelves. Heated air must be allowed to circulate around the fluid containers. The temperature can be adjusted up to a maximum of 50°C and has a lock out feature, which allows only authorised staff to change the temperature. A fluid temperature sensor plate is located in the cabinet, which enables actual fluid temperature to be monitored. The unit can be left on permanently as power consumption is minimal. Electrical Rating

240V 50Hz 2.5 Amps supplied with IEC power cord standard 10 Amp plug.

Wall Recessed

Connect to standard 240V outlet and position in cavity assuring doors can open and shut in a corner manner.

Wall Mounted

Place into position and bolt to the wall using bracket supplied and plug unit into standard 240V outlet.

Quality Policy Malmet (Australia) is Quality Certified to ISO 9001, AS 3902, NZS 9002 and guarantees the quality of this product. Should you have any problems with your machine, contact the company from whom you purchased it, or Malmet (Australia).

Malmet (Australia) Pty Ltd Head Office and Factory PO Box 373 LEETON NSW 2705 Telephone: Facsimile: E-mail: Web Site:

Issue 2

(02) 6953 7677 (02) 6953 6197 [email protected] www.malmet.com.au

Page 3

1 July, 2005

Fluid Warming Cabinet CE Model

Operation, Maintenance and Installation Manual

Section A – Unit Operation NOTE The Fluid Warming Cabinet is factory set to 37°C and governed not to exceed 50°C. We recommend you check with the fluid supplier for the correct temperature.

Before starting the Unit The unit should be run initially on a power supply not protected by an earth leakage circuit breaker for approximately three hours. This will allow any moisture in the heater to dry out. The unit can then be connected to an earth leakage circuit breaker protected circuit if required. Plug into standard 240V outlet.

Starting the Unit Press the standby button, the preset temperature of the cabinet appears for approximately five seconds. After five seconds the unit switches to display the actual cabinet temperature.

Changing the set temperature (lock out feature) AUTHORISED PERSONNEL ONLY Authorised operators can change the temperature by holding the up and down temperature buttons at the same time for a total of 5 seconds. The temperature can then be adjusted. The setting will revert back to tamper proof 5 seconds after the temperature is adjusted or if the up and down temperature buttons are not pressed within 5 seconds.

Temperature Sensor Plate When new product is introduced into the cabinet the temperature of the fluid can be monitored using the temperature sensor plate. 1. Place fluid container on the Fluid Sensor Plate located on the bottom shelf ensuring the sensor disc is completely covered. 2. Wait two minutes for an accurate temperature reading to be obtained. 3. To view actual fluid temperature, via the main display board, press and hold down either of the up or down temperature buttons. Note 1:

It can take an average of eight hours for a full load of fluid containers to reach required temperature. This time may vary depending on the configuration of the load. We recommend that the cabinet is re-stocked at the end of each day.

Note 2:

Rotation of Stock is important, as once warmed, solution should be used within 14 days.

Issue 2

Page 4

1 July, 2005

Fluid Warming Cabinet CE Model

Operation, Maintenance and Installation Manual Temperature Cut Out The unit has a built in electronic over temperature cut out which will switch off the elements if the selected temperature is exceeded by 5°C, and ‘Ot’ will flash on the display panel. (See Fig 1) If the electronic cut out fails, a secondary safety bi-metallic cut out temperature switch will switch off the power to the elements.

Fig 1

Issue 2

Page 5

1 July, 2005

Fluid Warming Cabinet CE Model

Operation, Maintenance and Installation Manual

Section B – Unit Maintenance Trouble Shooting Guide Problem Display not on or wont turn on.

Probable Cause No Mains power supply.

Suggested Remedy

Power point not turned on.

Check power supply and lead plugged in.

Display will not turn on.

Check power switched on.

Faulty display board.

Press Standby button.

Interconnecting harness failure.

Switch off power supply at main and Call for Service.

Relay board fault.

Switch off power supply at main and Call for Service. Switch off power supply at main and Call for Service.

Display turns on. (Runs for approximately ½ - 1 hour then turns off).

Fan failure.

Switch off power supply at main and Call for Service.

Display is on but unit not heating.

Element failure.

Switch off power supply at main and Call for Service.

Relay board failure.

Switch off power supply at main and Call for Service. Display indicates Ot

Fan Failure. Element on. Continuously unable to switch off. (Relay Board Failure)

Display indicates O/C Display on but unit cooling down.

Switch off power supply at main and Call for Service. Switch off power supply at main and Call for Service.

Control Temperature Thermistor is broken or unplugged.

Switch off power supply at main and Call for Service.

Element failure.

Switch off power supply at main and Call for Service.

Relay board failure.

Switch off power supply at main and Call for Service.

Issue 2

Page 6

1 July, 2005

Fluid Warming Cabinet CE Model

Operation, Maintenance and Installation Manual Wiring Diagram

Issue 2

Page 7

1 July, 2005

Fluid Warming Cabinet CE Model

Operation, Maintenance and Installation Manual

Section C – Unit Installation Floor Bench Skirt The Factory will fasten the Floor-Bench Skirt when ordered with a cabinet. To level, remove the four plastic plugs from the inside floor and adjust the feet by turning the slotted screw head. When level replace the plugs. If the Floor-Bench Skirt is ordered separately to convert a cabinet the conversion will take approximately fifteen minutes and only require a screwdriver. Place the cabinet on its back, the base is pre-drilled with ten nutsert holes. Using the screws supplied fasten the Floor-Bench Skirt. Stand the unit upright and level as above. The front panel of the Floor-Bench Skirt is removable to clean under the unit.

Combination Cabinets The Factory will combine cabinets when ordered as a combination unit. To level, remove the four plastic plugs from the inside floor and adjust the feet by turning the slotted screw head. When level replace the plugs. The front panel of the floor skirt is removable to clean under the unit.

Cabinet Stand The Factory will fasten when ordered with a cabinet. To level, remove the front panel of the stand and adjust the feet by turning the slotted screw head. This panel can also be removed to clean under the unit. If the stand is ordered separately to convert a cabinet the conversion will take approximately fifteen minutes and only require a screwdriver. Place the cabinet on its back, the base is pre-drilled with ten nutsert holes. Using the screws supplied fasten the stand. Place the unit upright and level as above.

Combination Conversion Kit This comprises a Floor-Bench Skirt and a Rear Joining Bracket. Conversion will take approximately fifteen minutes and only require a screwdriver. Place the bottom cabinet on its back. The base is pre-drilled with ten nutsert holes. Using the screws supplied fasten the FloorBench Skirt. Stand the unit upright. Remove the 7 plugs (3 small and 4 large) on the top of the bottom cabinet, place the top cabinet in position locating the bottom hinge bolts in the four large holes. Remove the two screws, in the cabinet that secure the slide out service tray and slide out as far as it will go. There are three securing holes located inside the top of the service compartment. Using the screws supplied fasten the cabinets together and replace the service tray.

Issue 2

Page 8

1 July, 2005

Fluid Warming Cabinet CE Model

Operation, Maintenance and Installation Manual The back of both cabinets are pre-drilled with four nutsert holes, using the screws supplied, fix the Rear Joining Bracket into position. Place the cabinet in position and level. NB: Plugs must be replaced after levelling of the temperature control of the cabinet may be compromised.

Wall Mounted Cabinet All cabinets are supplied with a Wall-Mounting Bracket as standard. Secure the bracket to the wall ensuring it is level. We recommend 4 (8mm x 50mm) long coach screws for stud position walls and dyno bolts for solid walls. Two people are required to lift the cabinet to the height of the Mounting Bracket, move the top of the cabinet to the wall at approximately 45° and locate on the Wall Mounting Bracket. When secure swing the bottom of the cabinet to the wall ensuring it is firmly pushed onto the wall bracket. To remove, reverse this procedure. CAUTION: FLUID CABINETS WHEN FULLY LOADED WEIGH APPROXIMATELY 160KGS

Issue 2

Page 9

1 July, 2005

Fluid Warming Cabinet CE Model

Operation, Maintenance and Installation Manual Unit Specifications Capacity

Fluid

60 Litres

Volts

240V

Phase / Hz

1 ph / 50 Hz

Amps

2.5 Amps

Watts

0.6 kW

IEC right angle Power Cord with 3 Pin Plug

10 Amp (into standard GPO 240 Volt)

Circular Unfinned

Stainless steel sheathed 10mm diameter tubular

Rated

600 watt

Microprocessor Control Relay

PCB (SKCM325) Access via compatible RS232

Overtemp Protection

Electronic cutout @ 5°C above set point

Temperature Control

Incremental 1°C – 50°C

Factory set at 37°C

Secondary Overtemp Protection

Hight Limit

Auto reset Bi-Metallic Disc 60°C

Doors

Bi-parting, double glazed with powder coated frames

Cabinet

304/4 and 430D stainless steel

Electrical Rating

Electrical Connection

Elements

Control PCB

Materials

Note 1: If the supply cord is damaged it must be replaced by a special cord or assembly from the manufacturer.

Issue 2

Page 10

1 July, 2005

Fluid Warming Cabinet CE Model

Operation, Maintenance and Installation Manual

Warranty Statement – Australia Only Subject to the following conditions we provide, from the date of purchase, the following warranty:

•

Functional components found within the unit to be defective in workmanship or material will be replaced free of charge subject to the periods of warranty specified.

•

The structural warranty covers any structural components within the unit, which fail to perform their intended function due to faulty manufacture or deterioration within the warranty period.

This warranty only covers products manufactured by Malmet (Australia) Pty Ltd.

Conditions and Exclusions

•

Equipment must be installed according to our instructions (outlined in our Operation, Maintenance and Installation Manual) and operated to the purpose it was designed.

•

Warranty shall not cover damage, malfunction or failure resulting from accident, misuse or misapplication, improper or unauthorised repair, neglect or modification or use of unauthorised replacement parts or accessories, or improper voltage. The warranty shall be void if the serial number is removed or altered.

•

Parts damaged in transit back to Malmet Leeton due to poor packaging could result in warranty claim being rejected.

•

Any part tampered with or has unauthorised repairs and modifications will be rejected as a warranty claim.

•

Reasonable access must be allowed for maintenance. If any additional equipment is needed to provide access to the unit, this must be provided (and paid for) by the owner.

•

It is the owner’s responsibility to provide safe access to the unit. Malmet, or any of its authorised service outlets, may refuse to do maintenance or warranty work if access is unsafe.

•

Should a warranty claim be rejected you will be advised in writing with a full explanation of our reasons.

•

It is our policy to have a Warranty Claim Procedure that is fair to our customers and provides an efficient system of replacement and/or repair of faulty parts. If at any time you believe we are not meeting our commitment to you please contact Malmet Head Office – Leeton.

•

No responsibility will be accepted for outside elements such as storms, pest and vermin that may cause damage to the unit.

•

No responsibility will be accepted for damage contributed by electrical surges or brown outs or any other consequential damages.

Issue 2

Page 11

1 July, 2005

Fluid Warming Cabinet CE Model

Operation, Maintenance and Installation Manual •

If there is no certificate of compliance for plumbing or electrical, Malmet reserves the right to refuse service on non-compliant installations.

•

A charge will be made for work done or service call where:

•

There is nothing wrong with the unit.

•

The defective operation of the unit is due to failure of electricity or water supply.

•

Defects are caused by neglect, incorrect application, abuse or by accidental damage of the unit.

•

An unauthorised person has attempted to repair the unit.

•

Harsh environmental situations such as water quality that may cause the water tank damage can not be considered warranty.

•

Claims for damage to contents, carpet, ceilings, foundations or any other consequential loss either direct or indirect resulting from, power spikes, incorrect operation, incorrect installation or faulty product are excluded.

•

All warranties are NOT transferable.

Warranty on Replacement Parts Parts replaced under warranty are warranted for the balance of the original warranty period for that product.

Unit Components

Parts

Labour

Structural Guarantee

1

1

All other components

1

1

Date Sold: ...

Warranty Expiry Date: ...

Sold To:

Issue 2

For Service Contact:

Page 12

1 July, 2005

Fluid Warming Cabinet CE Model

Operation, Maintenance and Installation Manual Proof of Purchase It is important that the name of the distributor from whom you purchased your product and the name of the installer are recorded at the front page of this manual. The installer is responsible for the correct installation, start up and demonstrating the operation of this product. They are also responsible for issuing the relevant certificates of compliance. (These may differ from state to state) Please attach your proof of purchase. Your receipt/invoice is your warranty and will be required to validate any warranty.

E.&O.E. In the interest of continued product improvement, Malmet (Australia) reserves the right to alter specifications without notice.

Issue 2

Page 13

1 July, 2005

Manufactured by Malmet (Australia) ABN 95 001 717 791 www.malmet.com.au

P/N 8-M00-84-900