Smith & Nephew
500XL Xenon Light Source Operators and Service Manual Rev A0 4- 2009
Operators and Service Manual
24 Pages
Preview
Page 1
Operations/Service Manual
500XL Xenon Light Source
10600433 Rev. A
Glossary of Symbols
Power On
EU: Not for General Waste
Standby
UL Classification
Electrical Shock Hazard
Video In
Type BF Equipment (Light Cables, Scopes and Accessories Only)
Bidirectional Port
Brightness
Non-ionizing Electromagnetic Radiation
Fuse
Humidity
CE Mark
Temperature
Automatic (AUTO)
500XL Xenon Light Source
Operations/Service Manual
10600433 Rev. A
3
Preface/Table of Contents
Preface This manual contains information needed to operate and maintain the 500XL Xenon Light Source. It is essential to read and understand all the information in this manual before using or maintaining the system.
Table of Contents Glossary of Symbols... 3 Preface... 4 Table of Contents... 4 Device Description... 5 Indications for Use... 5 Contraindications... 5 Warnings... 5 Precautions... 6 System Information... 7 Unpacking and General Inspection... 7 U.S. System... 7 International Systems... 7 Front Panel Layout... 8 Rear Panel Layout... 9 Side Panel/Lamp Assembly... 10 Recommended System Configuration... 11 Operation... 12 Turning the Unit On... 12 Selecting the Light Intensity... 12 STANDBY Mode... 12 Active Mode... 13 Manual Mode... 13 AUTO Mode... 13 Resetting Lamp Hours... 13 Error Message... 13 Inspecting the Fiber Optic Light Cable... 14 Inserting and Removing Light Guides... 14 Cleaning... 15 Service... 15
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10600433 Rev. A
Maintenance... 15 Recommended Annual Performance Checks... 15 Preventative Maintenance... 15 Replacement of High-Intensity Lamp... 16 To Replace the Lamp... 16 Troubleshooting... 17 Observed Problems... 17 Warning Message Table... 18 Technical Specifications... 19 Environmental Conditions... 19 Ordering Information/Accessories... 20 System Kits... 20 Accessory Items... 20 Electromagnetic Tables... 21 Guidance and Manufacturer’s Declaration – Electromagnetic Emissions... 21 Guidance and Manufacturer’s Declaration – Guidance for Separation Distances... 21 Guidance and Manufacturer’s Declaration – Electromagnetic Immunity... 22 Guidance and Manufacturer’s Declaration – Electromagnetic Immunity... 23 Warranty... Back Cover Service Replacement Units Warranty... Back Cover Service Replacement Program... Back Cover Repair Service Program... Back Cover
500XL Xenon Light Source
Operations/Service Manual
Device Description/Indications for Use/Contraindications/Warnings
Device Description The high-performance 500XL Xenon Light Source (“light source”) is a state-of-the-art system built to provide years of reliable service. The light source is designed to operate with Smith & Nephew digital video camera systems for use in endoscopic procedures. The light source provides intense, white light at over 5700° K color temperature and is suitable for virtually all endoscopic video requirements. The light source will operate with fiber-optic and liquid light cables.
Indications for Use Suitable for use in endoscopic surgical procedures.
Contraindications Not intended for use except as indicated above. Not intended for use where endoscopic surgery is contraindicated.
Warnings • It is the surgeon’s responsibility to be familiar with the appropriate surgical techniques prior to use of this device. • Read these instructions completely prior to use. • DANGER–Possible explosion hazard if used in the presence of flammable anesthetics. • When the light source is turned on, do not look directly at the Xenon arc lamp without protective goggles. The high-intensity, visual, infrared, and ultraviolet radiation of the Xenon lamp may cause burns to the skin, or permanent damage to eyes. • Hazardous high voltage and energy are present at the output and in the internal circuitry of this unit. • In some cases, high voltage may persist after the power has been turned off. Only personnel qualified to service electronic equipment should operate or troubleshoot an “uncased” power supply. • When inspecting the light cable, NEVER aim the light cable at the light source. Retinal damage may occur. • During operation, avoid prolonged contact of scope tip to patient tissue or flammable materials. Scope tip may reach high temperatures due to high-intensity light transmission. • Do not leave the operating light cord on a patient or the drapes. Failure to observe this precaution may result in burns to the patient and/or the surrounding drapes. • If this unit is configured as part of a system, the entire system should be tested for compliance with IEC 60601-1-1. • If the leakage current of the configured system exceeds the limits of IEC 60601-1-1, install an appropriately rated, UL 60601-1/IEC 60601-1 approved isolation transformer and retest the system.
500XL Xenon Light Source
Operations/Service Manual
10600433 Rev. A
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Warnings (continued)/Precautions
• The use of accessory equipment not complying with the equivalent safety requirements of this equipment may lead to a reduced level of safety of the resulting system. Consideration relating to the choice shall include:
– Reorient or relocate this equipment, the other equipment, or both. – Increase the separation between the pieces of equipment. – Connect the pieces of equipment into different outlets or circuits.
– Use of the accessory in the patient vicinity. – Evidence that the safety certification of the accessory has been performed in accordance with the appropriate IEC 60601-1 and/or IEC 60601-1-1. • The high internal pressure of the lamp may cause an explosion, regardless of whether the lamp is cold or hot. Never remove the lamp from the lamp module. When replacing the lamp, replace the entire lamp module. Always wear protective clothing, a face mask, and use protective eyewear when handling the lamp module. • The power button must be turned OFF, and power cord disconnected from power source, before attempting to replace lamp module. • Lamp module may be very hot. Touch only the mounting handle on the lamp module; other parts may be extremely hot. Always wear protective clothing, a face mask, and use protective eyewear when handling the lamp module. • The main enclosure of the light source contains potentially dangerous high voltage. To access the enclosure of the light source, remove the top cover. This cover should be removed only by personnel qualified to service electronic equipment.
Precautions U.S. Federal law restricts this device to sale by or on the order of a physician. • Prior to each use, inspect the device to ensure it is functioning properly and not damaged. Do not use a damaged device. • Do not operate at line voltages other than those stipulated on the back of the unit. • Handle the unit with care. If the unit is dropped or damaged in any way, it must be returned immediately for service. • This equipment is designed and tested to minimize interference with other electrical equipment. However, if interference occurs with other equipment, it may be corrected by one or more of the following measures: 6
10600433 Rev. A
– Consult a biomedical engineer. • This equipment contains electronic printed circuit assemblies. At the end of the useful life of the equipment it should be disposed of in accordance with any applicable national or institutional policy relating to obsolete electronic equipment. • Disconnect the power cord before cleaning the unit. • Electrical safety testing should be performed by a biomedical engineer or other qualified person. • Replace only with the 500XL xenon replacement module (REF 72202439), which is the lamp module specified for the light source. Use of any other lamp module will void the warranty. • There are no user-replaceable parts inside the light source case. Refer unit to a qualified technician for replacement of the internal fuse. • Replace the lamp module after 500 hours. • This unit complies with IEC 60601-1-2. However, the user must be aware that this does not necessarily ensure protection of the unit against interference from other devices. • Do not insert wet light guides into the unit. Damage to the unit may occur. • Ensure that the light guide is inserted into the proper front panel port. Possible damage to the unit may occur if the light guide is not inserted into the port associated with the correct light guide manufacturer. • Avoid direct skin contact when handling mains fuses. Grease from human contact can contaminate the fuse circuit, causing failure. Protective gloves should be used when removing or installing mains fuses. • Ensure that the unit is installed in an environment in which the vents and fans are not obstructed. Insufficient ventilation can cause the unit to overheat and shut down. • In the event that the unit overheats and shuts down but the cooling fans are still running, do not turn off or unplug the unit. Continued running of the fans is necessary to prevent further damage to the unit.
500XL Xenon Light Source
Operations/Service Manual
System Components/Unpacking and General Inspection
System Information
Unpacking and General Inspection
The light source is configured to be connected to the Digital O.R. Control Center (“Controller”) or the 560P High Definition Camera System (“560P Camera System” - REF 72200568) via the bidirectional communications port on the rear panel of the light source. The bidirectional communication port uses RS-232 serial communications protocol. The light source functions can be operated manually using the controls on the camera system. When connected to a Controller, the light source may be operated using direct voice commands. Additionally, the STANDBY mode can be controlled using the camera head buttons.
Carefully unpack and inspect all components shipped with the light source. If any parts are missing or damaged, contact your authorized Smith & Nephew representative. Save the carton and packing materials in the event a component must be returned for repair. The following parts should have been received:
U.S. System (REF 72200580) 1 ea 500XL Xenon Light Source (REF 72200568) 1 ea 300 Watt replacement lamp module for the 500XL Xenon Light Source (REF 72202439) 1 ea Null Modem Cable (REF 91001639) 1 ea Power Cord (REF 605-0004) 1 ea 500XL Xenon Light Source Operations/Service Manual (REF 10600433)
International Systems 1 ea 500XL Xenon Light Source 1 ea 300 Watt replacement lamp module for the 500XL Xenon Light Source (REF 72202439) 1 ea Null Modem Cable (REF 91001639) 1 ea Power Cord 1 ea 500XL Xenon Light Source Operations/Service Manual
500XL Xenon Light Source
Operations/Service Manual
10600433 Rev. A
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Front Panel Layout
Figure 1. Light source front panel
Control/Connection
Function
1. Power ON/Power OFF Button
Activates the unit for operation. Press this switch ON to turn on the cooling fans and activate the arc lamp. Press OFF to turn off the unit. The fans may still run after the unit is turned off.
2. LCD Display
Displays system messages and information when the light source is turned on.
3. AUTO Mode Button
Press this button to activate the automatic brightness control. The shutter is controlled automatically when a camera video output is connected to the light source video input. Press again to return to manual brightness control. The AUTO Mode does not function when the light source is connected to the 560P camera system.
4. BRIGHTNESS Control Buttons
The BRIGHTNESS control buttons increase or decrease the brightness of the light intensity.
5. STANDBY Mode Button
When the power button is activated, the unit automatically defaults to STANDBY in the Manual mode and no light is emitted. This is an added safety feature. Press the STANDBY button to switch to the Active mode, remaining in Manual mode. Light will be emitted at 50% intensity. STANDBY can be activated at any time while in either the Manual or AUTO modes. The light level will immediately be reduced to zero. To return to the previous mode and settings, press the STANDBY button again.
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6. Light Cable Selection Turret
Rotate and click into position to select the port for the Smith & Nephew/ Wolf®, Olympus®, ACMI®, or Storz® Light Guide.
7. Smith & Nephew/Wolf Light Guide Port
This self-closing light port is designed to accept the Smith & Nephew/ Wolf Light Guide end-fittings.
8. Olympus Light Guide Port
This self-closing light port is designed to accept Olympus Light Guides.
9. ACMI Light Guide Port
This self-closing light port is designed to accept ACMI Light Guides.
10. Storz Light Guide Port
This self-closing light port is designed to accept Storz Light Guides.
10600433 Rev. A
500XL Xenon Light Source
Operations/Service Manual
Rear Panel Layout
Figure 2. Light source rear panel
Controls/Connections
Function
1. Fans
Cool the unit.
2. Power Cord Receptacle
Input power is supplied to the light source via an electrical power cord connected to this receptacle.
3. Fuse
10A 250VAC Dual Fuse, slow blow.
4. Bidirectional Communications Port
This port enables communication with a Controller or 560P Camera System (REF 72200568) for control of the light source STANDBY and Active functions.
5. Video Input
This connector accepts a standard definition video signal for use in the AUTO mode.
500XL Xenon Light Source
Operations/Service Manual
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Side Panel/Lamp Assembly
Figure 3. Light source side panel
Controls
Function
1. Vents
Cool the unit.
2. Door Latch
Opens the door when pushed.
3. Lamp Module Door
Encloses the lamp inside the unit.
Figure 4. Light source lamp assembly
Controls
Function
1. Lamp Module Door
Encloses the lamp inside the unit.
2. Lamp Module
Encases the xenon bulb and helps to disperse heat.
3. Xenon Bulb
Provides the light.
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500XL Xenon Light Source
Operations/Service Manual
Recommended System Configuration
Recommended System Configuration Figure 5 indicates a system configuration that complies with IEC 60601-1-1 requirements. WARNING: If this unit is configured as part of a system, the entire system should be tested for compliance with IEC 60601-1-1. • If the leakage current of the configured system exceeds the limits of IEC 60601-1-1, install an appropriately-rated UL 60601-1/IEC 60601-1 approved isolation transformer and retest the system.
• The use of accessory equipment not complying with the equivalent safety requirements of this equipment may lead to a reduced level of safety. Consideration relating to the choice of accessory devices shall include: – Use of the accessory in the patient vicinity. – Evidence that the safety certification of the accessory has been performed in accordance with the appropriate UL 60601-1/IEC 60601-1 and/or IEC 60601-1-1.
Figure 5. Recommended configuration for light source system
500XL Xenon Light Source
Operations/Service Manual
10600433 Rev. A
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Operation
Turning the Unit On WARNINGS: • DANGER–Possible explosion hazard if used in the presence of flammable anesthetics. • When the light source is turned on, do not look directly at the xenon arc lamp without protective goggles. The high-intensity, visual, infrared, and ultraviolet radiation of the xenon lamp may cause burns to the skin, or permanent damage to eyes. • Hazardous high voltage and energy are present at the output and in the internal circuitry of this unit. • In some cases, high voltage may persist after the power has been turned off. Only personnel qualified to service electronic equipment should operate or troubleshoot an “uncased” power supply. CAUTIONS: • Do not operate at line voltages other than those stipulated on the back of the unit. • Handle the unit with care. If the unit is dropped or damaged in any way, it must be returned immediately for service. Before plugging the power cord into a power outlet, be sure that the power corresponds to the data on the rear panel and that the third pin on the plug is properly grounded to the outlet. The light source should be placed in a horizontal position, with the back and side panels clear of obstructions, allowing air to flow freely into the unit. Press the power button to turn on the light source. This will illuminate the button, start the cooling fans, and activate the circuitry to start the xenon arc lamp immediately. The LCD screen will display the software version and number of lamp hours used for 10 seconds. If the number of lamp hours exceeds 450 hours, the LCD screen will display a blinking REPLACE LAMP message for an additional 10 seconds. If during start-up no errors are detected, the LCD display will indicate STANDBY. The light source powers ON to the STANDBY mode in the Manual mode.
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To begin a procedure, the Active mode must be selected. To select the Active mode, press the STANDBY button. When the Active mode is selected, the LCD screen will display MANUAL and 50, which indicates a 50% brightness level. Light will be emitted through the light guide cable connector in use. Both the STANDBY and Active modes operate in Manual or AUTO modes. The light intensity is controlled by using the BRIGHTNESS UP or DOWN buttons on the front panel of the light source. If the 560P Camera System is detected, the LCD screen will display AUTO CAM. When AUTO CAM is displayed, the light source is locked in the Manual mode and the AUTO button does not function. While in AUTO CAM, the brightness function can be contolled from both the light source and the 560P Camera System. For information regarding the operation of the 560P Camera System, please refer to that product’s Operations/Service Manual. After a mode has been selected, a steady number will display showing the approximate light output percentage. If the light source is changed to the Active mode from STANDBY, or if the light source is in the Active mode, and no light guide cable is detected, the unit will automatically switch to the STANDBY mode. A blinking NO LIGHT CABLE message will appear on the LCD screen. To turn off the blinking message, press the STANDBY button.
Selecting the Light Intensity STANDBY Mode The light source defaults to the STANDBY mode in the Manual mode upon initial power-on of the unit. The STANDBY mode is a safety feature which reduces the light output to a minimum level to prevent unintentional emission of light. The STANDBY mode is indicated on the LCD display. The STANDBY mode can be utilized at any time throughout the procedure. To begin the procedure, press the STANDBY button to put the light source into the Active mode. Light will be emitted. To return to STANDBY, push the STANDBY button again. Note: Light output settings in either the Manual or AUTO mode will return to the light level set prior to the use of the STANDBY mode.
500XL Xenon Light Source
Operations/Service Manual
Operation (continued)
Active Mode While in Active mode, light is emitted from the light source. The light source must be in the Active mode to begin a procedure. If the light source is in the STANDBY mode, which is indicated on the LCD display, press the STANDBY button on the front panel of the light source to switch to the Active mode. Subsequent presses of the STANDBY button will cause the light source to switch between the Active and STANDBY modes. The Active mode can be operated in both Manual and AUTO modes.
Manual Mode The light source is designed to operate with endoscopic video camera systems. These cameras utilize electronic shutters that automatically maintain the image brightness on the screen. The Manual mode is preferable when using a video camera with an automatic electronic shutter control. When the power button is turned ON, the unit defaults to STANDBY in the Manual mode. The Manual mode allows control of the amount of light delivered into the viewing area using the BRIGHTNESS control buttons on the front panel of the light source. For optimum image brightness, the light intensity of the light source should be set at the desired output brightness to allow the electronic shutter of the camera to automatically increase or decrease its exposure level. When the endoscope is directed toward darker or lighter areas, or its distance from the tissue that is being observed is varied, the camera electronic shutter will automatically adjust its exposure to maintain the selected brightness of the picture. The video image should be clear and bright, without any “blooming” caused by excessive light. If the video image is too bright for the camera to operate correctly, manually decrease the light intensity on the light source until a satisfactory light level is achieved. If the video image is too dark for the camera to operate correctly, manually increase the light intensity on the light source. Note: Before adjusting the light source brightness, ensure that the camera’s electronic shutter is set properly. For more information, refer to that product’s Instructions for Use.
AUTO Mode The light source is designed to operate with endoscopic video camera systems. Many cameras utilize an electronic shutter that automatically maintains the 500XL Xenon Light Source
Operations/Service Manual
image brightness on the screen. Other cameras rely on the AUTO mode of the light source to control image brightness. The AUTO mode is preferable when using a video camera without an automatic electronic shutter control. AUTO mode allows an operator to control image brightness by using the light intensity BRIGHTNESS control buttons on the front panel of the light source. When the main power button is turned ON, the light source defaults to STANDBY in the Manual mode. The AUTO button must be selected for the light source to operate in the AUTO mode. For optimum image brightness, the light intensity of the light source should be set at the desired output brightness to allow its shutter to automatically increase or decrease its light level. When the endoscope is directed toward darker or lighter areas, or its distance from the tissue that is being observed is varied, the light source shutter will automatically change the light level to maintain the selected brightness of the picture. The video image should be clear and bright, without any “blooming” caused by excessive light. If the video image is too bright, manually decrease the light intensity on the light source. If the video image is too dark, manually increase the light intensity on the light source. Note: Ensure that the camera is not operating in the automatic electronic shutter mode before attempting to use the light source in the AUTO mode. The AUTO mode does not function when the light source is connected to the 560P Camera System.
Resetting Lamp Hours To track lamp hours for a lamp that does not include a Lamp Hours tracking memory, turn ON the light source. Reset the lamp hours by pressing the UP and DOWN buttons simultaneously for five seconds while the display is flashing the Lamp Hours. This will reset the Lamp Hours to zero (“0”). If the lamp does include a Lamp Hours tracking memory, the unit will track the hours automatically and will not respond to the reset function.
Error Message If the light source is not functioning properly, an error message will appear on the LCD display. If this occurs, refer to the Error Message Table in the Troubleshooting” section of this manual.
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Operation (continued)
Inspecting the Fiber Optic Light Cable
Inserting and Removing Light Guides
WARNING: When inspecting the light cable, NEVER aim the light cable at the light source. Retinal damage may occur. 1. Cuts, abrasions, or tears in the cable’s silicone sheath will reduce overall light transmission. Check the sheath for such damage. 2. While aiming one end of the cable toward a bright light, such as a room light, inspect the other end for damaged fibers, e.g., black dots or dark gray areas (Figure 6). A combination of broken fibers in the cable or endoscope will result in reduced light transmission. The combined percentage of dark spots viewed in the cable end should not exceed 20% of its total area.
WARNINGS: • During operation, avoid prolonged contact of scope tip to patient tissue or flammable materials. Scope tip may reach high temperatures due to high-intensity light transmission. • Do not leave the operating light cord on a patient or the drapes. Failure to observe this precaution may result in burns to the patient and/or the surrounding drapes. Set the multi-port light guide adaptor turret for the light guide that will be used. To set the turret to the appropriate light port, rotate the turret in either direction until the desired light port is aligned with the orange arrow to the left of the turret (Figure 7). Insert the light cable into the appropriate light port by pushing in firmly. To remove the light cable, grasp the cable connector and pull straight out of the light port. Do not pull out by pulling on the cable. CAUTION: Ensure that the light guide is inserted into the proper front panel port. Damage to the unit may occur if the light guide is not inserted into the port associated with the correct light guide manufacturer.
Figure 6. Inspecting the fiber optic light cable
3. Perform a visual fiber bundle diameter comparison. For optimal light transmission, the diameter of the fiber bundles in the endoscope’s fiber optic light post should match the fiber bundle diameter of the light cable. This will prevent unnecessary heat buildup at the scope/light guide connection.
Figure 7. Multi-port light guide adaptor turret
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500XL Xenon Light Source
Operations/Service Manual
Cleaning/Service/Maintenance
Cleaning
Maintenance
CAUTION: Disconnect power cord before cleaning the light source. The exterior of the light source should be cleaned often enough to prevent the accumulation of dust and dirt, especially around the air intake and outlet openings. Use a soft, dry brush and a vacuum or low-pressure blower. Painted areas of the panel and cabinet should be cleaned with a soft, damp cloth and a mild detergent.
Recommended Annual Performance Checks Smith & Nephew recommends that Dielectric Strength, Earth Leakage Current, and Protective Earth Testing be performed annually to assure continued compliance with applicable safety requirements. These tests should be conducted in accordance with specifications UL 60601-1/IEC 60601-1.
The light source operates outside of the sterile field and does not require sterilization. Sterilization and/or disinfection procedures will damage the product and void the warranty.
CAUTION: Electrical safety testing should be performed by a biomedical engineer or other qualified person.
Exterior surfaces of the light source may be disinfected by wiping with a cleaning/disinfecting detergent.
The light source is designed to deliver optimum performance within the surgical arena. To ensure satisfactory performance throughout the expected life of this equipment, Smith & Nephew recommends that this device be returned to Smith & Nephew for routine inspection and service every two years. Failure to follow this maintenance schedule may result in unsatisfactory performance of the device.
Please refer to the instructions from the light guide manufacturer for proper sterilization parameters for the light guide.
Service There are no user-serviceable components inside the light source. Repairs and adjustments are to be performed only by Smith & Nephew authorized service centers.
Preventative Maintenance
Service and repairs should be performed only by a qualified technician.
If service becomes necessary, call your authorized Smith & Nephew Customer Service representative prior to returning the device and request a Return Authorization (RA) number. Customer Service can also explain the available Service Replacement and Repair Programs. Service items should be carefully cleaned and disinfected, repackaged and returned postage-paid to Smith & Nephew. Your Smith & Nephew Customer Service Representative can provide additional instructions. Note: Returned product that is found to have been serviced by an unauthorized third party repair facility will incur additional costs, regardless of warranty status. It is not necessary to include accessory items (i.e., power cords, etc.) when returning a device for service.
500XL Xenon Light Source
Operations/Service Manual
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Maintenance (continued)
Replacement of High-Intensity Lamp WARNINGS: • The high internal pressure of the lamp may cause an explosion, regardless of whether the lamp is cold or hot. Never remove the lamp from the lamp module. When replacing the lamp, replace the entire lamp module. Always wear protective clothing, a face mask, and use protective eyewear when handling the lamp module. • Lamp module may be very hot. Touch only the mounting handle on the lamp module; other parts may be extremely hot. Always wear protective clothing, a face mask, and use protective eyewear when handling the lamp module. CAUTIONS: • Replace only with the 500XL xenon replacement module (REF 72202439), which is the lamp module specified for the light source. Use of any other lamp module will void the warranty.
To Replace the Lamp WARNING: The power button must be turned OFF, and power cord disconnected from power source, before attempting to replace lamp module. 1. Turn the power OFF by pressing the power button so that the green light turns off. 2. Disconnect the power cord from the power source. 3. Open the side lamp door (Figure 3). 4. Grasp the mounting handle of the lamp assembly and slide the lamp module out of the light source (Figure 4). The lamp module should be disposed of carefully. 5. Align the new lamp module with the mounting slides inside the light source, then gently push the module in as far as it will go. 6. Close the side lamp door. The lamp will not operate if the lamp door is not closed completely. 7. Plug in the power cord. 8. Turn ON the light source by pressing the power button to to begin operation.
• There are no user-replaceable parts inside the light source case. Refer unit to a qualified technician for replacement of the internal fuse. • Replace the lamp module after 500 hours. The light source incorporates a long-life lamp warranted for 500 hours of operation. When the unit is powered ON, the front panel display indicates the number of hours of lamp life that have expired. This number indicates the number of hours the lamp has been in operation, beginning from zero.
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500XL Xenon Light Source
Operations/Service Manual
Troubleshooting
Troubleshooting Observed Problems If no Warning or Fault messages are displayed and the system is not performing as expected, refer to the Observed Problems Table for possible remedies. Contact your authorized Smith & Nephew representative if the suggested remedies do not correct the problem.
Table 1. Observed Problems If this occurs...
The problem may be...
This may help...
The lamp light fails to come on when the power button is pressed.
The unit is not connected to power.
Plug into a power outlet of suitable rating. Ensure that both ends of the power cord are properly connected.
The lamp door is not fully closed.
Fully close the lamp door.
The lamp comes on but the power button does not illuminate when the power button is pressed.
Defective power button light.
Refer to qualified personnel for light service. (The unit may be operated safely without the power button light.)
The power button light comes on but the xenon lamp fails to ignite when the power button is pressed.
Defective lamp.
Replace the lamp module.
The light output is low but the lamp has less than 500 hours operation.
The manual shutter is in the closed position.
Increase the light intensity using the BRIGHTNESS UP button.
STANDBY function activated.
Press the STANDBY button to switch to the Active mode and bring the unit to the set brightness level.
The light cable is not in the multiport light adaptor.
Reseat the light cable. Check to see if multiport light adaptor is in correct position.
Defective lamp.
Replace the lamp module.
The manual shutter is in the closed position.
Press the BRIGHTNESS UP button to increase light intensity.
STANDBY function activated.
Press the STANDBY button to switch the unit into the Active mode and bring unit to set brightness level.
The light cable is not in the multiport light adaptor.
Reseat light cable. Check to see if the multiport light adaptor is in the correct position.
Defective lamp.
Replace the lamp module.
Damaged scope.
Check the endoscope and if damaged call Smith & Nephew Customer Service for a replacement unit.
Damaged light cable.
Replace the light cable.
Picture is too dark.
500XL Xenon Light Source
The unit will automatically shut down after 15 seconds if the bulb does not ignite. Call your authorized Smith & Nephew representative or customer service center.
Operations/Service Manual
10600433 Rev. A
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Troubleshooting (continued)
Warning Message Table Short Warning Message
Full Warning Message
Corrective Action
LAMP DOOR OPEN
Fully close the lamp door.
REPLACE LAMP (blinking)
Replace the lamp module.
NO LIGHT CABLE
Plug the light cable into the correct cable connector port.
TEMPERATURE ERR
Temperature error message E1, E2, E3, E4, E5, E6, E7, E8, E9, E10, E11, E12, E13. Light source overheating.
The unit will turn off automatically. Do not unplug the unit. Turn off the unit. Find the source of the airflow blockage and remove it. Turn the unit back on. If the unit does not power on, call your authorized Smith & Nephew representative or Customer Service.
LAMP FAIL
Replace the lamp module.
NO VIDEO (AUTO mode only)
No VIDEO at BNC Connector
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500XL Xenon Light Source
10600433 Rev. A
Connect the BNC video cable from the Y/C or composite Video source.
Operations/Service Manual
Technical Specifications
Technical Specifications* Lamp Type
300 Watt Xenon Short Arc
Color Temperature
5700° K–6000° K
Lamp Life
500 hours
Input Power Requirements
100–240 VAC +/- 10%, 50/60 Hz, 500 VA
Fuse
10A 250VAC Dual Fuse, slow blow
Leakage Current to Ground
Less than 300 microamperes @ 120V +/- 10% Less than 500 microamperes @ 240V +/- 10%
Light Guide Port
Designed to accept Smith & Nephew/Wolf ®, Olympus®, ACMI®, or Storz® light guide end-fittings.
Dimensions
Cabinet: Height: 4.5" (11.43 cm) Length: 15" (38.10 cm) Width: 12" (30.48 cm)
Weight
18.5 pounds
RS-232
RS-232 bidirectional communications port with USB Type B receptacle. (Not a USB protocol-supported connection. Connect to Digital O.R. Control Center only.)
Classification
EN 60601-1-2: 2001 Class A – 500XL Xenon Light Source (REF 72200568)
*Specifications subject to change without notice.
Environmental Conditions Condition
Transport and/or storage
Use
Temperature
-4° F to 140° F (-20° C to 60° C)
41° F to 113° F (5° C to 45° C)
Humidity
20–90% RH (non-condensing)
85% RH (non-condensing) maximum
Atmospheric Pressure
0–5500 m
300–1050 hPa
500XL Xenon Light Source
Operations/Service Manual
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Ordering Information/Accessories
Ordering Information/Accessories Each light source kit includes a 500XL Xenon Light Source, a 300 Watt replacement lamp module for the light source, a power cord, a null modem cable, and a 500XL Xenon Light Source Operations/Service Manual.
System Kits REF
Description
72200580
System, 500XL Xenon Light Source, US
72200587
System, 500XL Xenon Light Source, UK
72200588
System, 500XL Xenon Light Source, International
72200583
System, 500XL Xenon Light Source, German
72200581
System, 500XL Xenon Light Source, Spanish
72200582
System, 500XL Xenon Light Source, French
72200584
System, 500XL Xenon Light Source, Italian
72200585
System, 500XL Xenon Light Source, Swedish
72200586
System, 500XL Xenon Light Source, Dutch
72202381
System, 500XL Xenon Light Source, Portuguese
72202382
System, 500XL Xenon Light Source, Danish
72202383
System, 500XL Xenon Light Source, Norwegian
72202384
System, 500XL Xenon Light Source, Korean
Accessory Items REF
Description
72202439
Lamp, Replacement Module, 500XL
3004*
Gemini Universal Light Cable, 2 mm, 8 ft.
2985
Gemini Universal Light Cable, 4 mm, 8 ft.
2140
Gemini Universal Light Cable, 5 mm, 8 ft.
7205177
Gemini Fiber Optic Light Cable, 5 mm, 12 ft.
7205178
Gemini Fiber Optic Light Cable, 5 mm, 10 ft.
7205179
Gemini Fiber Optic Light Cable, 4 mm, 12 ft.
7205180
Gemini Fiber Optic Light Cable, 4 mm, 10 ft.
7208329
Gemini Fiberoptic Light Cable, 6 mm, 10 ft. permanent mount Smith & Nephew/Wolf ® connectors
*Includes Smith & Nephew/Wolf adaptor for use with a 1.9 mm endoscope with a 2 mm light guide post. Note: The light source must be used in a manner consistent with the Instructions for Use packaged with the device.
20
10600433 Rev. A
500XL Xenon Light Source
Operations/Service Manual
Electromagnetic Tables
Guidance and Manufacturer’s Declaration – Electromagnetic Emissions The 500XL Xenon Light Source is intended for use in the electromagnetic environment specified below. The customer or user of the 500XL Xenon Light Source should assure that it is used in such an environment. Emissions Test
Compliance
Electromagnetic Environment – Guidance
RF emissions CISPR 11
Group 1
The 500XL Xenon Light Source uses RF energy only for its internal functions. Therefore, its RF emissions are very low and are not likely to cause any interference in nearby electronic equipment.
RF emissions CISPR 11
Class A
Harmonic emissions IEC 61000-3-2
Complies
The 500XL Xenon Light Source is suitable for use in all establishments other than domestic and those directly connected to the public low-voltage power supply network that supplies buildings used for domestic purposes.
Voltage fluctuations/flicker emissions IEC 61000-3-3
Complies
Guidance and Manufacturer’s Declaration – Guidance for Separation Distances Recommended Separation Distances Between Portable and Mobile RF Communications Equipment and the 500XL Light Source (REF 72200568) The 500XL Xenon Light Source are intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The customer or user of the 500XL Xenon Light Source can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and the 500XL Xenon Light Source as recommended below, according to the maximum output power of the communications equipment. Separation Distance According to Frequency of Transmitter M 150 KHz to 80 MHz
80 MHz to 800 MHz
800 MHz to 2.5 GHz
0.01
0.12
0.12
0.23
0.1
0.38
0.38
0.73
1
1.2
1.2
2.3
10
3.8
3.8
7.3
100
12
12
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Rated Maximum Output Power of Transmitter W
d = 1.2 √ P
d = 1.2 √ P
d = 2.3 √ P
For transmitters rated at a maximum output power not listed above, the recommended separation distance d in meters (M) can be estimated using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer. Note 1: At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies. Note 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects, and people.
500XL Xenon Light Source
Operations/Service Manual
10600433 Rev. A
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