SMRT Power System REF 6500 Operations and Maintenance Manual Rev A March 2013

Symbols In accordance with European Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE), this symbol indicates that the product must not be disposed of as unsorted municipal waste, but should be collected separately. Refer to your local distributor for return and/or collection systems available in your country. WEEE Directive (2002/96/EC). Contains cadmium. Cd

The Rechargeable Battery Recycling Corporation (RBRC) is a nonprofit, public service organization that promotes the recycling of portable rechargeable batteries. Batteries must be delivered to a battery collection site. Visit the RBRC website (www.rbrc.org) to find a nearby collection site or call the phone number shown on the recycling symbol. Contains nickel cadmium cells and should be recycled accordingly

DATA

_

+

Battery terminal identification (data line, negative and positive)

KRX Ni-Cd cell identification per IEC 61951-1:2003 23/44 2300 Battery capacity, typical charge current and duration mAh (1.2A/2h)

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International Addresses

EUROPE HEADQUARTERS

Stryker SA

Cite-Centre, Grand-Rue 90 P.O. Box 1568 1820 Montreux, Switzerland Phone: 41-21-966-12-01 Fax: 41-21-966-12-00

EASTERN EUROPE Stryker SA - Export Business Grand-Rue 90 P.O. Box 1567 1820 Montreux, Switzerland Phone: 41-21-966-14-00 Fax: 41-21-966-14-01 AUSTRALIA Stryker Australia 8 Herbert Street St Leonards NSW 2065 Australia Phone: 61-2-9467-1000 Fax: 61-2-9467-1010 AUSTRIA Stryker GmbH Euro Plaza, Gebäude G Am Euro Platz 2 1120 Wien Austria Phone: 43-1-8132000 Fax: 43-1-8131616 BELGIUM NV Stryker SA Ikaros Business Park- Fase III Ikaroslaan 12 1930 Zaventem, Brussels Belgium Phone: 32-2-717-9210 Fax: 32-2-717-9249

DENMARK Stryker Denmark Filial of Stryker AB Postbox 772 1532 Copenhagen Denmark Phone: 45-33-93-6099 Fax: 45-33-93-2069 UK/IRELAND Stryker UK Limited Stryker House Hambridge Road Newbury, Berkshire RG14 5EG, England Phone: 44-1635-556-500 Phone: 44-1635-262-400 Fax: 44-1635-580-300 FINLAND Stryker AB, Finland PO 80 Makelankatu 2 00501 Helsinki Finland Phone: 35-89-774-4680 Fax: 35-89-774-46820 FRANCE Stryker France S.A.S. ZAC - Avenue de Satolas Green 69330 Pusignan France Phone: 33-472-45-36-00 Fax: 33-472-45-36-99 GERMANY Stryker Howmedica GmbH Dr. Homer Stryker Platz 1 47228 Duisburg Germany Phone: 49-2065-837-0 Fax: 49-2065-837-837 GREECE Stryker Hellas EPE 455 Messogion Ave 153 43 Agia Paraskevi Athens, Greece Phone: 30-2-10-600-32-22 Fax: 30-2-10-600-48-12

International Addresses ITALY Stryker Italia SrL Via Ghisalba 15B 00188 Roma Italy Phone: 39-06-33-05-41 Fax: 39-06-33-614-067 MIDDLE EAST / NORTH AFRICA Stryker Osteonics SA Twin Towers 11th Floor, Suite 1101 & 1102 P.O. Box 41446 Baniyas Road Dubai, Deira, UAE Phone: 97-14-222-2842 Fax: 97-14-224-7381 NEDERLANDS Stryker Nederlands BV (P.O. Box 13, 4180 BA Waardenburg) 4181 CD Waardenburg The Nederlands Phone: 31-418-569-700 Fax: 31-418-569-777 NORWAY Stryker Norway Norsk Fillial Nedre Vollgate 3 0158 Oslo Norway Phone: 47-22-42-22-44 Fax: 47-22-42-22-54 POLAND Stryker Polska Sp. ZO.O Kolejowa 5/7 01-217 Warsaw Poland Phone: 48-22-434-88-50 Fax: 48-22-434-88-60 PORTUGAL Stryker Portugal Produtos Medicos, LTDA. Avenida Marechal Gomes da Costa, 35 1800-255 Lisboa Portugal Phone: 35-1-21-839-49-10 Fax: 35-1-21-839-49-19

ROMANIA Stryker Osteonics Romania S.R.L. 19, Leonida Str. District 2 7000 Bucharest Romania Phone: 40-2-12-12-11-22 Fax: 40-2-12-12-11-33 SOUTH AFRICA Stryker Osteonis PTY. LTD. 3 Susan Street Strydom Park Johannesburg, 2194 - South Africa Mailing Address: P.O. Box 48039 2129 Roosevelt Park Johannesburg, South Africa Phone: 27-11-791-4644 Fax: 27-11-791-4696 SPAIN Stryker Iberia SL c/Sepulveda n17 28108 Alcobendas Madrid Spain Phone: 34-91-728-35-00 Phone: 34-91-358-20-44 Fax: 34-91-358-07-48 SWEDEN Stryker AB/Scandinavia Box 50425 SE-204 14 Malmo Sweden Phone: 46-40-691-81-00 Fax: 46-40-691-81-91

Table of Contents Symbols ... 1-3 Warning/Caution/Note Definition... 1-5 Introduction... 1-6 Intended Use of Product ... 1-6 Expected Service Life... 1-6 Contraindications ... 1-6 Product Illustration... 1-7 Specifications... 1-8 Contact Information... 1-9 Summary of Safety Precautions... 1-10 General Inspection... 1-13 Compatibility Information ... 1-14 Cot Compatibility... 1-14 Charger Compatibility ... 1-14 Charger Installation ... 1-15 Installing the SMRT Charger ... 1-15 Electrical Power Installation Requirements ... 1-15 Installing the Optional Mounting Bracket... 1-16 Installing the Charger onto the Optional Mounting Bracket... 1-18 Charger Features... 1-19 Charger Operation... 1-20 Powering the Charger ... 1-20 Disconnecting the Charger ... 1-20 Charging the Battery ... 1-21 SMRT Pak Temperature Delay... 1-22 SMRT Pak Error ... 1-22 Battery Operation... 1-23 Battery Considerations... 1-23 Replacing the Battery ... 1-23 Storing the Battery ... 1-23 Removing the Battery from the Cot ... 1-24 Reinstalling or Replacing the Battery ... 1-24

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Table of Contents English

Cleaning... 1-25 Recommended Cleaners... 1-25 Cleaning the Charger ... 1-25 Cleaning the Battery... 1-26 Troubleshooting... 1-28 SMRT Power System Component Locator ... 1-28 SMRT Charger Troubleshooting... 1-29 SMRT Pak Troubleshooting ... 1-31 Quick Reference Replacement Parts List... 1-32 Service Information ... 1-33 12 VDC Automotive Cable Fuse Replacement... 1-33 Preventative Maintenance... 1-34 Maintenance Intervals... 1-34 Storage and Handling ... 1-34 Best Practices... 1-34 Frequently Asked Questions (FAQs) ... 1-35 Recycling Passport ... 1-36 EMC Information ... 1-39

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Symbols English

Operating instructions

CE Mark

Manufacturer

General warning sign

Caution

~

Alternating current

Direct current

Class II equipment

IPX0 IPX6

Non-protected Protected against powerful water jets Medical Equipment Classified by Underwriters Laboratories LLC With Respect to Electric Shock, Fire, and Mechanical Hazards Only in Accordance with ANSI/AAMI ES60601-1:2005 and CAN/ CSA-C22.2 No. 60601-1:08.

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Symbols English

In accordance with European Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE), this symbol indicates that the product must not be disposed of as unsorted municipal waste, but should be collected separately. Refer to your local distributor for return and/or collection systems available in your country. WEEE Directive (2002/96/EC). Contains cadmium. Cd

The Rechargeable Battery Recycling Corporation (RBRC) is a nonprofit, public service organization that promotes the recycling of portable rechargeable batteries. Batteries must be delivered to a battery collection site. Visit the RBRC website (www.rbrc.org) to find a nearby collection site or call the phone number shown on the recycling symbol. Contains nickel cadmium cells and should be recycled accordingly

DATA

_

+

Battery terminal identification (data line, negative and positive)

KRX Ni-Cd cell identification per IEC 61951-1:2003 23/44 2300 Battery capacity, typical charge current and duration mAh (1.2A/2h)

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Warning/Caution/Note Definition The words WARNING, CAUTION and NOTE carry special meanings and should be carefully reviewed.

WARNING Alerts the reader about a situation which, if not avoided, could result in death or serious injury. It may also describe potential serious adverse reactions and safety hazards.

CAUTION Alerts the reader of a potentially hazardous situation which, if not avoided, may result in minor or moderate injury to the user or patient or damage to the equipment or other property. This includes special care necessary for the safe and effective use of the device and the care necessary to avoid damage to a device that may occur as a result of use or misuse.

NOTE Provides special information to make maintenance easier or important instructions clearer.

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Introduction English

This manual is designed to assist you with the operation and maintenance of the SMRT™ Power System. Read it thoroughly before using the equipment or beginning any maintenance on it.

INTENDED USE OF PRODUCT The SMRT™ Power System consists of a SMRT™ Charger and a SMRT™ Pak. The SMRT™ Pak powers the hydraulic lift system of the Stryker Powered ambulance cots. For a full product description and intended use, see the Power-PRO™ Operations/ Maintenance Manual.

EXPECTED SERVICE LIFE • •

7 years for SMRT™ charger 2 years for SMRT™ Pak battery

CONTRAINDICATIONS There are no known contraindications to use for this product.

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Introduction PRODUCT ILLUSTRATION

English

SMRT Pak

SMRT Charger

Output Cord

DC Cable

AC Power Cord

AC Power Supply Figure 1: SMRT Power System

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Introduction English

SPECIFICATIONS Model

SMRT Charger

SMRT Pak

AC Power Supply

Electrical Input

13.9V

Not applicable

100-240V ~ 1.20 A, 50/60Hz

Electrical Output

Open Circuit 40V 1.20 A

24V

12V

Size

2.375 in. [60.325 mm] height

3.25 in. [82.55 mm] height

1.61 in. [40.89 mm] height

5.125 in. [130.175 mm] width

4 in. [101.6 mm] width

2.56 in. [65.02 mm] width

7 in. [177.8 mm] length

5.75 in. [146.05 mm] length

4.72 in. [119.89 mm] length

Weight

1.3 lb [.59 kg]

3.8 lb [1.7 kg]

.61 lb [.28 kg]

Enclosure Protection

IPX0

IPX6

IPX0

Equipment Type

Not applicable

Not applicable

4.16 A

4.16 A

Class II

ANSI/AAMI ES60601-1: 2005 CAN/CSA-C22.2 No. 60601-1:08

Charger Approvals

Environmental Operation Conditions Temperature

Charging

Storage and Transportation

130 0F (54 0C) -30 0F (-34 0C)

Relative Humidity

-4 0F (-20 0C)

43 0F (60C) 93%

0%

Atmospheric Pressure

93%

75% 0%

30% 1060 hPa

700

104 0F (40 0C)

88 0F (31 0C)

1060 hPa 700

1060 hPa 500

Specifications are approximate and may vary from unit to unit or as a result of power supply fluctuations. Stryker reserves the right to change specifications without notice.

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Introduction CONTACT INFORMATION

English

Contact Stryker Customer Service or Technical Support at (800) 327-0770 or (269) 324-6500. Stryker Medical 3800 E. Centre Avenue Portage, MI 49002 USA Please have the serial number or lot number of your Stryker product when calling Stryker Technical Support. Include the serial number in all written communication. The serial number for the SMRT Charger is located on the bottom of the unit. The lot number for the SMRT Pak is located on the top of the SMRT Pak (above the red release button).

_ + DATA REF 6500-101-010 Battery Pack 24V DC 2300 mAh (1.2A/2h)

Manufactured for Stryker Medical 3800 E. Centre Ave. Portage, MI 49002 USA

IPX6

Cd KRX 23/44

SMRT Pak Label with Lot Number

SMRT Charger Label with Serial Number

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Summary of Safety Precautions English

Carefully read and strictly follow the warnings and cautions listed on these pages. Service only by qualified personnel.

WARNING • •

•

• • • • • • • • • • • •

• •

When charging a SMRT Pak in an ambulance, locate the SMRT Charger in an enclosed cabinet and out of patient reach during transport. To comply with established ambulance crash test standards, mount the SMRT Charger to the optional mounting bracket in an enclosed cabinet and out of patient reach during transport. For ambulance installation, a certified mechanic that is familiar with ambulance requirements should install the optional mounting bracket and the SMRT Charger. Improper SMRT Charger installation may cause injury to the patient or operator and/or damage to the SMRT Charger or SMRT Pak. Ensure that the mounting bracket is securely attached to the surface. If the SMRT Pak is cracked or damaged, do not insert it into the SMRT Charger. Return damaged SMRT Paks to a service center for recycling. To reduce the risk of electric shock, do not remove the SMRT Pak when the Power-PRO cot is activated. Always wear rubber gloves when cleaning the SMRT Charger to reduce the risk of injury. To avoid electrical hazards, always disconnect the SMRT Charger from the wall outlet before cleaning. Do not spray fluid directly onto the SMRT Charger. Do not power wash the SMRT Charger. To reduce the risk of electric shock, do not immerse the SMRT Charger in liquid. Do not use solvents, lubricants, or other chemicals to clean the SMRT Charger unless otherwise directed. To reduce the risk of electric shock, do not allow water to collect on top of the SMRT Charger. In addition to personal protective equipment (PPE), always wear insulative rubber gloves when cleaning the SMRT Pak to reduce the risk of injury. While power washing, use any appropriate personal safety equipment (goggles, respirator, etc.) to avoid the risk of inhaling contagion. Use of power washing equipment can aerate contamination collected during the use of the cot. To reduce the risk of injury, do not directly handle or make contact with the SMRT Pak terminals while cleaning. Use only non-conductive materials to wipe the SMRT Pak clean.

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Summary of Safety Precautions English

WARNING (CONTINUED) • • • • •

•

•

• •

• • • •

• •

To reduce the risk of injury, do not directly handle or make contact with the SMRT Pak terminals while rinsing. Avoid excessive water exposure to the SMRT Pak terminals. To reduce the risk of electric shock, do not immerse the SMRT Pak in liquid. Do not use solvents, lubricants, or other chemicals to clean the SMRT Pak unless otherwise directed. Refer to the disinfectant’s Material Safety Data Sheet (MSDS) to verify the pH range. Disinfectants with pH levels higher than 10.5 may cause the SMRT Pak housing material to crack. Use only Stryker-approved parts. Other parts may result in increased electromagnetic emissions or decreased electromagnetic immunity of the system. Do not modify any parts. Failure to comply may result in injury. Always maintain the SMRT Charger in an area that is free of moisture and dust, and especially metallic or conductive materials including, but not limited to, steel wool, aluminum foil, grinding dust, or salt spray. Do not use this equipment in the presence of a mixture consisting of flammable anesthetic and air or oxygen or nitrous oxide. Take special precautions regarding electromagnetic compatibility (EMC) when using medical electrical equipment like the SMRT Charger. Install and place the SMRT Charger into service according to the EMC information in this manual. Portable and mobile RF communications equipment can affect the function of the SMRT Charger. Do not operate the SMRT Charger using a voltage inconsistent with the rating on the back of the unit. Always recharge SMRT Paks with SMRT Chargers. Failure to comply may result in injury. Always place and maintain the power cord such that it will not be damaged or cause a hazard. Never use a SMRT Charger that has a damaged housing, damaged power supply, or damaged power cord. Failure to comply may result in electric shock or fire. Before attempting any maintenance or cleaning, ALWAYS disconnect the power cord from the SMRT Charger to reduce the risk of electric shock. Never clean the SMRT Charger when it is connected to an electrical power source. To reduce the risk of electric shock, never attempt to open the SMRT Charger or SMRT Pak for any reason. Avoid direct contact with a wet SMRT Pak or SMRT Charger. Contact may cause injury to the patient or operator.

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Summary of Safety Precautions English

WARNING (CONTINUED) •

• •

Inspect SMRT Paks for damage before every use. Do not charge or use if there is any evidence of damage. During cleaning, moisture may enter a cracked housing and damage the electrical components or cause leaking or venting of battery electrolyte. This may result in chemical burns of skin and eyes. Never incinerate the SMRT Pak, even if it is severely damaged, because the SMRT Pak can explode in a fire. Never short-circuit the SMRT Pak by connecting the terminals with any conductive material.

CAUTION • • • • • • • • •

Only use the SMRT Pak and SMRT Charger as specified. Place the electrical power cord where it will not be stepped on, tripped over, or otherwise subjected to damage or stress. Do not touch the SMRT Pak receptacle terminals with metal objects. To reduce the risk of damage to the electrical plug and cord, grasp and pull the plug, not the cord when disconnecting the SMRT Charger. Make sure that the SMRT Pak is fully charged prior to placing into service. An uncharged or depleted SMRT Pak may cause poor cot performance. Remove the SMRT Pak if the Power-PRO cot is not going to be used for an extended period of time (over 1 week). Remove the SMRT Pak before washing the Power-PRO cot. See page 1-25 for cleaning instructions. Dry the SMRT Paks before placing them in the SMRT Charger to avoid damage to the batteries or charger. Replace a SMRT Pak in the Power-PRO cot at the first indication that it is losing power. Using a SMRT Pak until it is completely drained may cause permanent damage and will shorten the life and output of the SMRT Pak.

NOTE • •

• •

The cot indicator LED does not have to flash amber before removing and charging the SMRT Pak, however this is considered to be a “best practice.” For extended storage, the SMRT Pak should remain on the SMRT Charger to trickle charge and ensure that the SMRT Pak remains fully charged. The SMRT Charger keeps the SMRT Pak charged and ready for use. To maximize available battery power, only use SMRT Paks that have been fully charged within the last 48 hours. Fully charge the SMRT Pak for two hours before troubleshooting the Pak.

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General Inspection The condition of the SMRT Charger and SMRT Pak is the responsibility of the owner. Have a qualified service person use the following list and the operation instructions to check the SMRT Charger and SMRT Pak before the product is put into service. Unpack the cartons and check all items for proper operation. Item Routine SMRT Charger and Unpack batteries and charger SMRT Pak Charge SMRT Pak according to instructions AC Power Components Check the AC power supply for any damage Check the AC power cord for any damage DC Power Components Check the DC cable for any damage

Page

Accessories

N/A

Check the mounting bracket for any damage

1-21 N/A N/A

WARNING When charging a SMRT Pak in an ambulance, locate the SMRT Charger in an enclosed cabinet and out of patient reach during transport. Note: This manual should be considered a permanent part of the SMRT Power System and should remain with the product even if the system is subsequently sold.

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Compatibility Information English

COT COMPATIBILITY The Stryker SMRT Pak is designed to be compatible with the Power-PRO XT, Power-PRO TL, and Power-PRO IT cots. The 24 VDC Power-PRO system and the SMRT Pak is rated for 2.4 amp-hours of electric energy. A SMRT Pak that is in good working condition and is fully charged provides up to 15-20 “calls” with a 250 pound patient (actual results may vary). Running the SMRT Pak repeatedly, without rest periods, can increase the temperature within the cells and reduce life. For example, lifting a heavy patient up and down several times in rapid succession can reduce the SMRT Pak life. For best results, use the SMRT Pak on the Power-PRO cot until the cot indicator LED changes from green to flashing amber. Note: The cot indicator LED does not have to flash amber before removing and charging the SMRT Pak, however this is considered to be a “best practice.” Once the SMRT Pak has been discharged, remove the SMRT Pak from the Power-PRO cot and replace it with a fully charged SMRT Pak.

CHARGER COMPATIBILITY The Stryker SMRT Pak is intended for use with the Stryker SMRT Charger only.

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Charger Installation INSTALLING THE SMRT CHARGER

English

When installing the SMRT Charger: • •

• •

Locate the SMRT Charger in an environmentally controlled location that is free of excessive dust and moisture. Locate the SMRT Charger in an area that is kept within a constant temperature range. An allowable temperature range is 43°F to 88°F (6°C to 31°C). The optimal temperature range is 65°F to 75°F (18°C to 24°C). Position the SMRT Charger where it can be readily accessed for use. Locate and maintain the power supply and power cords to minimize the risk of damage and inadvertent disconnections.

WARNING To comply with established ambulance crash test standards, mount the SMRT Charger to the optional mounting bracket in an enclosed cabinet and out of patient reach during transport. To mount the SMRT Charger to a horizontal or vertical surface, follow the steps on page 1-16 to install the optional mounting bracket.

ELECTRICAL POWER INSTALLATION REQUIREMENTS When configuring the electrical power source for SMRT Charger installation, reference the following electrical power requirements to ensure reliable and effective operation. Power Type

Operational Voltage Range

Frequency

AC DC

100-240 VAC 12.5-16 VDC

50/60 Hz N/A

Maximum Current Draw 1.20 A 4.16 A

Standby Current Draw 0.05 A 0.20 A

Low Voltage Shut Off N/A 10 VDC

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Charger Installation English

INSTALLING THE OPTIONAL MOUNTING BRACKET WARNING •

•

For ambulance installation, a certified mechanic that is familiar with ambulance requirements should install the optional mounting bracket and the SMRT Charger. Improper SMRT Charger installation may cause injury to the patient or operator and/or damage to the SMRT Charger or SMRT Pak. When charging a SMRT Pak in an ambulance, locate the SMRT Charger in an enclosed cabinet and out of patient reach during transport.

To install the optional mounting bracket (Figure 2): 1.

Use the SMRT Charger mounting bracket as a template to mark the location of the mounting holes at the area where the mounting bracket will be installed. Charger Mounting Points Spring Tab

Figure 2: Mounting Bracket

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