Surgistool Model 830 Operations Manual Rev D.0 Dec 2011

Table of Contents Introduction... 2 Warning / Caution / Note Definition... 2 Preventative Maintenance... 2 Base Pedal Operation... 3 Adjusting the Back Rest... 4 Adjusting the Optional Wrist Rests... 4 Hydraulic System Troubleshooting... 5 Checking Hydraulic Fluid Level... 5 Removing Excess Air From the Hydraulic System... 5 Jack Descent Rate Adjustment... 5 Base Hood Removal... 6 Hydraulic Valve Replacement... 6 Brake Adjustment... 6 Limited Warranty Obtaining Parts and Service... 7 Supplemental Warranty Coverage... 7 Return Authorization... 8 Freight Damage Claims... 8

Introduction INTRODUCTION This manual is designed to assist you with the operation and maintenance of the Model 830 Surgistool II. Read it thoroughly before using the equipment or beginning any maintenance on it.

SPECIFICATIONS Maximum Weight Capacity

300 pounds

Upper/Lower Height Range

28.5 - 21 inches

WARNING / CAUTION / NOTE DEFINITION The words WARNING, CAUTION and NOTE carry special meanings and should be carefully reviewed. WARNING The personal safety of the patient or user may be involved. Disregarding this information could result in injury to the patient or user.

CAUTION These instructions point out special procedures or precautions that must be followed to avoid damaging the equipment. NOTE This provides special information to make maintenance easier or important instructions clearer.

PREVENTIVE MAINTENANCE CLEANING 1. Hand wash all surfaces of the Surgistool with warm water and mild detergent. Dry thoroughly. CHECKLIST All fasteners secure Brake pedal engages with proper tension All casters secure and swivel properly Wrist rests swivel and raise properly No rips or cracks in seat, back rest or wrist rest covers All adjustment knobs intact and functioning properly No leaks at hydraulic connections Hydraulic jack holding properly Hydraulic drop rate set properly Hydraulic oil level sufficient Lubricate where required Serial No.

Completed By:_________________________________

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Date:_____________

Operation Guide BASE PEDAL OPERATION

A B

C

SIDE VIEW

(A) Push down to set Surgistool brake. Lift up to release brake. (B) Pump to raise Surgistool height. (C) Depress to lower Surgistool height.

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Operation Guide ADJUSTING THE BACK REST

To adjust the height of the back rest, turn knob (A) counterclockwise. Slide the back rest up or down to the desired height. Turn knob (A) clockwise and tighten until the back rest is secure. To move the back rest closer or farther away from the seat, turn knob (B) counterclockwise. Slide the back rest in or out. Turn knob (B) clockwise until the back rest is secure.

A

B

ADJUSTING THE OPTIONAL WRIST RESTS To adjust the height of the optional wrist rests, turn knob (A) counterclockwise. Raise or lower the wrist rest to the desired height. Turn knob (A) clockwise until the wrist rest is secure.

A

To pivot the wrist rest assembly, turn knob (B) counterclockwise.Pivot the wrist rest to the desired position. Turn knob (B) clockwise until the wrist rest assembly is secure.

B 1-4

Service Information HYDRAULIC SYSTEM TROUBLESHOOTING PROBLEM/SYMPTOM

SOLUTION

Jack will not raise to full height.

Add hydraulic fluid (see below). Check for leaks.

Jack will not hold in raised position.

Close the needle valve completely. If the jack holds, replace valve. If the jack does not hold, replace jack.

Jack will not pump up.

Remove excess air (vacuum) in system (see below). If the jack still will not pump up, replace jack.

Contact Stryker technical service at 1-800-327-0770 for further assistance.

CHECKING HYDRAULIC FLUID LEVEL Required Tools: 3/4 Open End Wrench

Procedure: 1. Raise base hood. 2. Be sure there are no hydraulic leaks. If there are, jack replacement will be necessary. 3. Lower the jack to the full down position. 4. Using a 3/4 open end wrench, slowly turn the fill plug located on the side of the reservoir counterclockwise to allow excess system pressure to vent. Remove the fill plug. 5. The hydraulic fluid should be visible at the bottom of the fill hole. If it is not, add Mobil Aero HFA hydraulic fluid (Stryker part number 2020-70-475) until the fluid is visible at the bottom of the fill hole. Replace the fill plug. CAUTION Use of other types of oil may damage hydraulic units. 7. Replace the base hood.

REMOVING EXCESS AIR (VACUUM) FROM THE HYDRAULIC SYSTEM 1. Pump the jack completely up and continue to pump the pedal after the jack reaches the top . This will force the air through the system and the jack should now pump up.

JACK DESCENT RATE ADJUSTMENT 1. Pump the jack up to full height. 2. The descent rate butterfly valve is located on the manifold assembly. Reach under the base hood and turn the valve clockwise to decrease the rate of descent. Turn it counterclockwise to increase the rate of descent.

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Service Information BASE HOOD REMOVAL Required Tools: Standard Screwdriver 5/32” Allen Wrench

7/16” Open End Wrench Bungee Cords or String

Procedure: 1. Using a standard screwdriver, pop off the 3 black plastic caps covering the screws holding on the base hood, being careful not to damage the caps. 2. Remove the nylock nuts, cap screws and washers holding the base hood to the base frame. 3. Lift up the hood and, using bungee cords or string, secure the hood to the bottom of the seat assembly. 4. After service is complete, lower the hood and reinstall the fasteners and protective caps.

HYDRAULIC VALVE REPLACEMENT Required Tools: Standard Screwdriver 3/4” Open End Wrench

Replacement Procedure: 1. Pump jack fully up and raise base hood (see above).

B

2. Turn butterfly valve (A) clockwise to close off the needle valve. 3. Remove the cap screw and washers holding the manifold assembly (B) on the hydraulic jack. A

C

4. Using a 3/4” open end wrench, remove the needle valve (C) from the manifold assembly. 5. Install the new needle valve, reattach the manifold assembly, open the butterfly valve and reattach the base hood. 6. Be sure the jack is operating properly before returning the Surgistool to service.

BRAKE ADJUSTMENT Required Tools: 1/2” Open End Wrench

Adjustment Procedure: 1. Loosen the top jam nut (A) on the brake foot assembly. 2. With your fingers, turn the brake shaft assembly (B) clockwise to loosen the brake tension or counterclockwise to tighten the brake tension. 3. Tighten the top jam nut when the desired tension is achieved.

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A B .032 .000

Warranty Limited Warranty: Stryker Medical Division, a division of Stryker Corporation, warrants to the original purchaser that its products should be free from defects in material and workmanship for a period of one (1) year after date of delivery. Stryker’s obligation under this warranty is expressly limited to supplying replacement parts and labor for, or replacing, at its option, any product which is, in the sole discretion of Stryker, found to be defective. Stryker warrants to the original purchaser that the frame and welds on its beds will be free from structural defects for as long as the original purchaser owns the bed. If requested by Stryker, products or parts for which a warranty claim is made shall be returned prepaid to Stryker’s factory. Any improper use or any alteration or repair by others in such manner as in Stryker’s judgement affects the product materially and adversely shall void this warranty. No employee or representative of Stryker is authorized to change this warranty in any way. This statement constitutes Stryker’s entire warranty with respect to the aforesaid equipment. STRYKER MAKES NO OTHER WARRANTY OR REPRESENTATION, EITHER EXPRESSED OR IMPLIED, EXCEPT AS SET FORTH HEREIN. THERE IS NO WARRANTY OF MERCHANTABILITY AND THERE ARE NO WARRANTIES OF FITNESS FOR ANY PARTICULAR PURPOSE. IN NO EVENT SHALL STRYKER BE LIABLE HEREUNDER FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM OR IN ANY MANNER RELATED TO SALES OR USE OF ANY SUCH EQUIPMENT.

To Obtain Parts and Service: Call your local representative.

Supplemental Warranty Coverage: Stryker has developed a comprehensive program of extended warranty options designed to keep your equipment operating at peak performance at the same time it eliminates unexpected costs. We recommend that these programs be activated before the expiration of the new product warranty to eliminate the potential of additional equipment upgrade charges. Stryker offers the following Supplemental Warranties:

Extended (Parts and Labor) S

All replacement parts (excluding mattresses and consumable items)

S

Labor and travel for all scheduled and unscheduled calls

S

Annual Preventive Maintenance Inspections and repairs

S

JCAHO paperwork for preventive maintenance

S

Priority Emergency Service

Standard (Labor Only): S

Labor and travel for all scheduled and unscheduled calls

S

Annual Preventive Maintenance Inspections and repairs

S

JCAHO paperwork for preventive maintenance

S

Priority Emergency Service

Basic (Parts Only): S

All replacement parts (excluding mattresses and consumable items)

S

Priority Emergency Service Please call your local representative for further information

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Warranty Return Authorization: Merchandise cannot be returned without approval from the Stryker Customer Service Department. An authorization number will be provided which must be printed on the returned merchandise. Stryker reserves the right to charge shipping and restocking fees on returned items. SPECIAL, MODIFIED, OR DISCONTINUED ITEMS NOT SUBJECT TO RETURN.

Damaged Merchandise: ICC Regulations require that claims for damaged merchandise must be made with the carrier within fifteen (15) days of receipt of merchandise. DO NOT ACCEPT DAMAGED SHIPMENTS UNLESS SUCH DAMAGE IS NOTED ON THE DELIVERY RECEIPT AT THE TIME OF RECEIPT. Upon prompt notification, Stryker will file a freight claim with the appropriate carrier for damages incurred. Claim will be limited in amount to the actual replacement cost. In the event that this information is not received by Stryker within the fifteen (15) day period following the delivery of the merchandise, or the damage was not noted on the delivery receipt at the time of receipt, the customer will be responsible for payment of the original invoice in full. Claims for any short shipment must be made within thirty (30) days of invoice.

International Warranty Clause: This warranty reflects U.S. domestic policy. Warranty outside the U.S. may vary by country. Please contact your local Stryker Medical representative for additional information.

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Notes

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Notes

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Notes

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Notities

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Note

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Notas

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Notas

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Noter

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Addresses / Adressen / Anschriften / Adresse / Indirizzi Direcciónes / Endereços / Adresser Stryker Howmedica/Osteonics Belgium Ikaros Business Park - Fase II Ikaroslaan 12 1930 Zaventem Brussels Tel. +3227179210 Fax +3227179249 Stryker Osteonics Lugano Via Della Posta P.O. Box 254 6934 Bioggio Tel. +41916104410 Fax +41916104411 Stryker Howmedica Osteonics- Netherlands Marinus van Meelweg 17 / Postbus 8747 5657 EN Eindhoven Nederland Tel. +31402922522 Fax +31402922566 Stryker UK Limited Stryker House Hambridge Road Newbury, Berkshire RG14 5EG England Tel. +441635556500 Tel. +441635262400 Fax +441635556551 Stryker France SA 13, Rue de la Perdrix Z.A.C. Paris Nord II 93290 Tremblay-En-France France B.P.50040 95946 Roissy Charles-de-Gaulle France Tel. +33148175000 Fax +33148632175 Stryker Howmedica Iberica S.L. Manuel Tovar, 35 28034 Madrid España Tel. +34917283500 Tel. +34913582044 Fax +34913580748 VAT no ESB - 82173451

Stryker Howmedica Osteonics GmbH Gewerbeallee 18 45478 Mülheim a.d. Ruhr Deutschland Tel. +49208999060 Fax +492089990666 Stryker Denmark filial of Stryker AB Postbox 772 1532 Copenhagen Denmark Tel. +4533936099 Fax +4533932069 Stryker Polska Sp. zo.o. ul. Kolejowa 19/21 01-217 Warsawa Poland Tel. +48226312013 Tel. +48226312014 Fax +48226312015 Stryker MedSurg Group Middle East/Africa Division Suite 202, Al Masood Tower Hamdan St. P.O. Box 26589 Abu Dhabi, United Arab Emirates Tel. +97126312145 Fax +97126313698 Stryker Osteonics (Pty) Ltd 3 Susan Street Strydom Park Johannesburg, 2194-South Africa Tel. +27117914644 Fax (main) +27117914696 Fax (orders) +27117914697 Stryker Trauma S.A 5, Chemin des Aulx 1228 Plan-les-Ouates Case Postale 725 1212 Grand-lancy 1 Tel. +41228840111 Fax +41228840199

European Representative Stryker EMEA RA/QA Director Stryker France ZAC Satolas Green Pusignan Av. De Satolas Green 69881 MEYZIEU Cedex France

3800 E. Centre Ave., Portage, MI 49002 (800) 327−0770 www.stryker.com 2011/12 0830-600-170 REV D.0