Cutting Tool for Electric Pen Drive 05.001.040 Instructions for Use

Table of Contents

Introduction

Burrs

Saw Blades

Rasps and Broaches

Cutting Tools for Electric Pen Drive

2

Applications

2

Recommendations

3

Risks from Reuse

3

Burrs for Burring Attachments

4

Burrs for Craniotomies

8

Burrs with Mini Quick and J-latch Coupling

9

Saw Blades for Sagittal Saw Attachment

11

Saw Blades for Oscillating Saw Attachment

12

Saw Blades for Reciprocating Saw Attachment

13

Rasps for Reciprocating Saw Attachment

15

Broaches for Reciprocating Saw Attachment

16

Synthes

Cutting Tools for Electric Pen Drive

Specifications – Compact drive with specific attachments for a wide range of applications – Ergonomic drive unit with powerful motor – Extensive range of attachments and tools for many different fields of application – Simple operation even in complex applications

Range of applications

Orthopaedic trauma

Spine surgery

Maxillofacial surgery

Hand surgery

Foot surgery

Neurosurgery

2

Synthes Cutting Tools for Electric Pen Drive

Recommendations Adequate cooling must be provided for applications with high speed or oscillation of the cutting tool. Set the speed range according to the letter code stated on the burr for optimal cutting speed. The console for the Electric Pen Drive is also equipped with an irrigation pump (05.001.000).

Marking maximum speed Marking code on Burr

Maximum speed

Console setting with 60,000 rpm Drive Unit

Console setting with 90,000 rpm Drive Unit

A

90,000

100%

100%

B

60,000

100%

75%

C

45,000

75%

50%

D

30,000

50%

25%

E

15,000

25%

25%

Please refer to the User’s Manual for instructions on operation of the system.

Risks from reuse Used cutting tools that appear visually intact may in fact be damaged, e.g. as a result of inadvertent sawing of metal. Reuse of saw blades presents the following risks: – Necrosis caused by excessive heat build-up – Infection caused by residues – Extended cutting time as a result of reduced sawing performance – Increased risk of breakage

Microscopic view of a cleaned, used burr with residues and mechanical damage

Microscopic view of a cleaned, used saw blade with residues and mechanical damage

Microscopic view of an unused burr

Microscopic view of an unused saw blade

45 °C 35 °C

1

Number of cuts

Heat development as a consequence of wear after several uses

Synthes

3

Burrs for Burring Attachments

For use with the following burr attachments: 05.001.045 Short 05.001.046 Medium 05.001.047 Long 05.001.048 Short, angled 05.001.049 Medium, angled 05.001.050 Long, angled 05.001.055 XXL, angled* 05.001.063 XL, angled* 05.001.074

Handhold for Tool Change for Attachments

The burrs with an EPD coupling are available short, medium and long. Refer to the table for the last three digits of the product number. All burrs are provided sterile-packed. Notes: Short (S) = 45 mm burr length Medium (M) = 70 mm burr length Long (L) = 95 mm burr length Exposed distance: The exposed distance between the beginning of the burr head and the end of the attachment of the same type (S, M, or L) is always 10 mm. When using a longer burr than attachment (i.e. a medium burr and short attachment or a long burr and medium attachment), the distance is 35 mm.

Round burrs 03.000.XXXS

Diameter (mm)

Attachment Type S

Attachment Type M

Attachment Type L

1.0 1.5 2.0 2.5 3.0 4.0 5.0 6.5 8.0

000 003 230 006 009 012 015 018 021

001 004 231 007 010 013 016 019 022

002 005 232 008 011 014 017 020 023

* XL and XXL, angled attachments use the same burrs as the Long and Long, angled attachments (type L)

4

Synthes Cutting Tools for Electric Pen Drive

Round burrs, diamond-coated 03.000.XXXS

Acorn-shaped burrs 03.000.XXXS

Egg-shaped burrs 03.000.XXXS

Pear-shaped burrs 03.000.XXXS

Barrel-shaped burrs 03.000.XXXS

Diameter (mm)

Attachment Type S

Attachment Type M

Attachment Type L

1.0 1.5 2.0 2.5 3.0 3.5 4.0 5.0 6.0

030 033 036 039 042 045 048 051 054

031 034 037 040 043 046 049 052 055

032 035 038 041 044 047 050 053 056

Diameter (mm)

Head Length (mm)

Attachment Attachment Type S Type M

Attachment Type L

5.0 6.0 7.5 9.0

6.7 8.0 9.5 11.4

233 060 063 066

235 062 065 068

Diameter (mm)

Head Length (mm)

Attachment Attachment Type S Type M

Attachment Type L

4.0 5.5

8.0 10.0

070 073

072 075

Diameter (mm)

Head Length (mm)

Attachment Attachment Type S Type M

Attachment Type L

4.0 5.0 6.0

6.9 8.3 9.7

236 076 079

238 078 081

Diameter (mm)

Head Length (mm)

Attachment Attachment Type S Type M

Attachment Type L

4.0 5.0 6.0

9.0 10.0 11.0

239 082 242

241 084 244

234 061 064 067

071 074

237 077 080

240 083 243

Synthes

5

Burrs for Burring Attachments continued

Fissure burrs, tapered carbide 03.000.XXXS

Fissure burrs, cylindrical carbide 03.000.XXXS

Inverted cone burrs 03.000.XXXS

Drum burrs 03.000.XXXS

Circular burrs diamond-coated 03.000.XXXS

Lindemann burrs 03.000.XXXS

6

Diameter (mm)

Head Length (mm)

Attachment Attachment Type S Type M

Attachment Type L

1.0 –1.6 1.6 –2.3 2.1–2.6

4.5 5.2 6.8

085 088 091

087 090 093

Diameter (mm)

Head Length (mm)

Attachment Attachment Type S Type M

Attachment Type L

1.6 3.0

4.3 16.0

094 097

096 099

Diameter (mm)

Head Length (mm)

Attachment Attachment Type S Type M

Attachment Type L

6.5

6.1

100

102

Diameter (mm)

Head Length (mm)

Attachment Attachment Type S Type M

Attachment Type L

4.7 6.0 9.1

7.9 7.9 7.9

245 103 106

247 105 108

Diameter (mm)

Head Length (mm)

Attachment Attachment Type S Type M

Attachment Type L

25.0

0.7

109

111

Diameter (mm)

Head Length (mm)

Attachment Attachment Type S Type M

Attachment Type L

1.8–2.3

20.2

112

114

Synthes Cutting Tools for Electric Pen Drive

086 089 092

095 098

101

246 104 107

110

113

Swanson burrs 03.000.XXXS

Pin-shaped burrs 03.000.XXXS

Neuro burrs 03.000.XXXS

Drill bits 03.000.XXXS

Wire pass drills 03.000.XXXS

Diameter (mm)

Head Length (mm)

Attachment Attachment Type S Type M

Attachment Type L

2.0 3.0 4.0 5.0

6.3 9.7 12.7 15.8

115 118 121 160

117 120 123 162

Diameter (mm)

Head Length (mm)

Attachment Attachment Type S Type M

Attachment Type L

1.1–1.4 1.5–2.1 3.0

6.0 12.0 19.5

127 130 248

129 132 250

Maximum Diameter (mm)

Head Length (mm)

Attachment Attachment Type S Type M

Attachment Type L

1.7 2.2 2.9

2.3 3.7 3.8

133 136 139

135 138 141

116 119 122 161

128 131 249

134 137 140

Maximum Diameter (mm)

Attachment Attachment Type S Type M

1.0 1.1 1.3 1.5 2.0 2.5

142 144 146 148 150 152

143 145 147 149 151 153

Maximum Diameter (mm)

Head Length (mm)

Attachment Attachment Type S Type M

1.1 1.5 2.0

5.0 7.0 7.0

154 156 158

155 157 159

Synthes

7

Burrs for Craniotomies

Cranial burrs 03.000.XXXS For use with: 05.001.059 05.001.051 05.001.052 05.001.053

8

Craniotome Attachment Dura Guard, short Dura Guard, medium Dura Guard, long

Diameter (mm)

Usable Head Length (mm)

1.2–1.8 1.3–2.2 1.7–3.0

11 16 25

Synthes Cutting Tools for Electric Pen Drive

Attachment Type S 124

Attachment Type M 125

Attachment Type L

126

Burrs with Mini Quick and J-latch Coupling

The following burrs with a mini quick ( ) and J-latch ( ) coupling are available in various lengths. Refer to the table for the last three digits of the product number. All burrs are provided sterile-packed.

Round burrs 03.000.XXXS

Maximum Diameter (mm)

Overall Length 28 mm

Overall Length 45 mm

3.0

170 200 – –

171 201 172 202

5.0

Egg-shaped burrs 03.000.XXXS

Pear-shaped burrs 03.000.XXXS

Conical burrs 03.000.XXXS

Maximum Diameter (mm)

Head Length (mm)

Overall Length 28 mm

Overall Length 45 mm

7.0

11.0

8.0

4.8

173 203 175 205

174 204 176 206

Maximum Diameter (mm)

Head Length (mm)

Overall Length 23 mm

Overall Length 28 mm

Overall Length 45 mm

5.0

8.3

6.0

9.7

183 213 186 216

184 214 187 217

185 215 188 218

Maximum Diameter (mm)

Head Length (mm)

Overall Length 23 mm

Overall Length 28 mm

Overall Length 45 mm

5.0

8.3

177 207

178 208

179 209

Maximum Diameter (mm)

Head Length (mm)

Overall Length 24 mm

Overall Length 28 mm

Overall Length 45 mm

6.0

9.7

180 210

181 211

182 212

Mini quick J-latch Mini quick J-latch

Mini quick J-latch Mini quick J-latch

Mini quick J-latch Mini quick J-latch

Mini quick J-latch

Mini quick J-latch

Synthes

9

Burrs with Mini Quick and J-latch Coupling continued

Fissure burrs, tapered 03.000.XXXS

Circular burrs 03.000.XXXS

Maximum Diameter (mm)

Head Length (mm)

Overall Length 31 mm

Overall Length 45 mm

1.0–2.1

11.3

1.6–3.2

12.0

189 219 191 221

190 220 192 222

Maximum Diameter (mm)

Overall Length 28 mm

8.0

193 223 194 224 195 225 196 226

10.0 12.0 15.0

Lindemann burrs 03.000.XXXS

10

Diameter (mm)

Head Length (mm)

Overall Length 45 mm

2.0–2.3

35

197 227

Synthes Cutting Tools for Electric Pen Drive

Mini quick J-latch Mini quick J-latch

Mini quick J-latch Mini quick J-latch Mini quick J-latch Mini quick J-latch

Mini quick J-latch

Saw Blades for Sagittal Saw Attachment (05.001.039) and In-Line Sagittal Saw Attachment (05.001.183)

All saw blades are sterile-packed unless indicated.

Usable Length (mm)

Blade Width (mm)

Cut Thickness (mm)

03.000.314S

18.0

2.5

0.38

03.000.300S

18.0

4.0

0.38

03.000.301S

15.0

6.0

0.38

03.000.302S

31.0

6.0

0.38

03.000.303S 03.000.317*

22.0 22.0

8.0 8.0

0.38 0.40

03.000.304S

15.0

10.0

0.38

03.000.305S

31.0

10.0

0.38

03.000.306S

22.0

12.0

0.38

03.000.307S

15.0

16.0

0.38

03.000.308S

27.0

6.0

0.60

03.000.309S

27.0

10.0

0.60

03.000.310S

27.0

14.0

0.60

03.000.315S

43

20.0

0.60

*Not available sterile

Synthes

11

Saw Blades for Oscillating Saw Attachment (05.001.038)

The following saw blades are available for the oscillating saw. All saw blades are sterile-packed.

Crescent Blades for halux valgus

Usable Length (mm)

Blade Width Cut Thickness (mm) (mm)

Diameter (mm)

03.000.311S

26.5

13.3

0.6

18

03.000.312S

25

16.3

0.6

18

03.000.313S

30

17.9

0.6

22

03.000.316S

30

21.9

0.6

22

Usable Length (mm)

Blade Width Cut Thickness (mm) (mm)

Shank Length (mm)

03.000.343S

12

4.5

0.4

70

03.000.342S

12

9.5

0.4

70

03.000.341S

12

11.5

0.4

70

03.000.340S

7

12.0

0.4

70

Saw Blades, 105° angled for intra-oral

12

Synthes Cutting Tools for Electric Pen Drive

Saw Blades for Reciprocating Saw Attachment (05.001.040)

The following saw blades for the reciprocating saw are available. All saw blades are sterile-packed.

Saw Blades for Reciprocating Saw Attachment

Cutting Edge Length (mm)

Blade Height (mm)

Cut Thickness (mm)

03.000.320S

13.0

6.4/2.9

0.6

03.000.321S

20.0

6.4/2.9

0.6

03.000.322S

7.0

4.0

0.6

03.000.323S

14.0

6.4

0.6

03.000.324S

14.5

4.0

0.6

03.000.325S

25.0

5.5

0.6

03.000.326S

27.0

6.4

0.6

03.000.327S

27.0

6.4/2.9

0.6

03.000.328S

33.5

6.4

0.6

03.000.329S

35.0

5.0/2.5

0.6

Crescent-shaped for vertical osteotomy

03.000.330S

33.5

6.4

0.6

Downward offset

03.000.331S

33.5

6.4

0.6

Right offset

03.000.332S

33.5

6.4

0.6

Left offset

03.000.334S

20.0

6.4/2.9

0.6

Elongated, LeFort I osteotomy, rhinoplasty

03.000.335S

27.0

6.4/2.9

0.6

Elongated, LeFort I osteotomy, rhinoplasty

Design, Special Application

For rhinoplasty

Synthes

13

Saw Blades for Reciprocating Saw Attachment (05.001.040) continued

Saw Blades for Reciprocating Saw Attachment continued

Cutting Edge Length (mm)

Blade Height (mm)

Cut Thickness (mm)

Design, Special Application

03.000.336S

13.0

3.20

0.4

Thin, intra-dental

03.000.337S

20.0

3.16

0.4

Thin, intra-dental

Cutting Edge Length (mm)

Blade Height (mm)

Cut Thickness (mm)

Design, Special Application

03.000.338S

9.20

7.40

0.50

Left–BSSO

03.000.339S

9.20

7.40

0.50

Right–BSSO

I.B.O Saw Blades for Reciprocating Saw Attachment

14

Synthes Cutting Tools for Electric Pen Drive

Rasps for Reciprocating Saw Attachment (05.001.040)

All rasps are sterile-packed.

Rasps for Reciprocating Saw Attachment

Cutting Edge Length (mm)

Blade Height (mm)

Design, Special Application

03.000.360S Small

11.0

5.0

Crosscut for rhinoplasty

03.000.361S Large

14.0

7.0

Crosscut for rhinoplasty

03.000.362S Small

11.0

5.0

For rhinoplasty

03.000.363S Large

14.0

7.0

For rhinoplasty

Synthes

15

Broaches for Reciprocating Saw Attachment (05.001.040)

All broaches are sterile-packed.

Broaches for Reciprocating Saw Attachment

16

Cutting Edge Length (mm)

Blade Height (mm)

Cut Thickness (mm)

03.000.364S

19.0

4.5

4.5

Interphalangeal joint replacement, proximal

03.000.365S

16.0

6.0

6.0

Interphalangeal joint replacement, distal

Synthes Cutting Tools for Electric Pen Drive

Design, Special Application

Synthes Anspach 4500 Riverside Drive Palm Beach Gardens, FL 33410 Telephone: (561) 627-1080 To order: (800) 327-6887 Fax: (800) 327-6661 E-mail: [email protected] © 2006 Synthes, Inc. or its affiliates. All rights reserved.

Synthes (Canada) Ltd. 2566 Meadowpine Boulevard Mississauga, Ontario L5N 6P9 Telephone: (905) 567-0440 To order: (800) 668-1119 Fax: (905) 567-3185

Anspach and Synthes are trademarks of Synthes, Inc. or its affiliates.

www.synthes.com www.anspach.com

Printed in U.S.A. 10/11 J6366-C