ZIMMER
Instrument Disassembly and Assembly Manual
136 Pages
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Instrument Disassembly and Assembly Manual
Table of Contents
General Instrumentation... 4 AO Collet Handle with Spin Grip... 4,5 Cable Tensioner and Tensioner Bit... 6,7 Forceps... 8–10 Handles... 11,12 Modular Tap Handle... 11,12 Plate Bending... 13 Straight Universal Handle...14,15 Suction Device...16,17 T-Handle...18,19
Cutting and Drilling Instruments... 20 Acetabular Drills... 20,21 Anterior Hip Calcar Trimmers... 22,23 Bone Chisels... 24 Calcar Planars... 25,26 Drill Chucks... 27 Dynesys Spacer Cutter... 28,29 Patella Drill... 30,31 Reamer and Reamer Handles... 32
Insertion, Impaction, and Extraction Instruments... 33 Acetabular Impactors... 33,34 Cup Impactors... 35–38 Extractor with Sliding Hammer... 39 Head Extractor... 40 Head Impactors...41,42 Humeral Cup Extractor... 43 Humeral Trial Extractor... 44,45 Impactor/Extractor for Angled Blade Plates... 46 Kinectiv Hip Stem Extractor...47,48 Liner Inserters... 49,50 Modular Femoral Stem Extractor... 51 Monoblock Femoral Stem Extractor... 52 PerFuse Decompression Extractor Adaptor... 53,54 PerFuse Decompression Handle... 55,56 Plate and Nail Impactors... 57–59 Shoulder Assembly Adapter... 60 Shoulder Impactors... 61 Staple Impactor... 62 Stem Extractor Adaptor... 63 Stem Extractor, Straight... 64 Stem Impactor/Extractor, Wagner SL and Wagner Cone... 65 Stem Extractor, Wagner SL... 66 Stem Inserters... 67,68
Table of Contents
Modular Case Brackets and Accessories... 69 Modular Case Brackets... 69,70
Positioning and Measuring Instruments... 71 Adjustable Bone Chisel Guide... 71 Alignment Spacer... 72 Avantage 45° Angulation Guide... 72 Cup Alignment Adaptor... 73 Depth Gauges... 74–83 Depth Gauges (Type 1)... 84 Depth Gauges (Type 2)... 84 Drill Guide Blocks... 85,86 Drill Guide for Angled Blade Plates... 87 Drill Guide for Self-Compressing Plates... 88 Flexion-First Balancing Instruments...89–93 Guiding Device for MS-30 Stem... 94 Locking Entry Cannula... 95,96 OSS Distal Femoral Expandable - Counter Instrument...97,98 Posterior Referencing Sizer... 99 Spacer Block Assemblies... 100 Tensor Assemblies... 101 Tibial Alignment Guide... 103 Tibial Feeler Guide Distal... 102
Provisional and Trialing Instruments... 104 Tibial Articular Surface Provisional (TASP)...104,105
Rasp Handles and Rasp Handle Accessories... 106
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Retractors and Retainers... 107 Anterior Hip Retaining Peg Clip Assembly... 107,108 Anterior Hip Retractor Handle Length Extender... 109,110
Screwdrivers and Wrenches...111 Screwdrivers for Cervical Hip Screws...111
Index... 114–123
3 | Instrument Disassembly and Assembly Manual
GENERAL INSTRUMENTATION AO Collet Handle with Spin Cap Part Number: 00-2366-015-00
Disassembly Instructions 1. Pull the spin cap off the handle. 2. End of disassembly. Note: The AO Collet Handle with Spin Cap must be fully disassembled for cleaning and steam sterilization.
Step 1
Spin Cap Connector
Handle
Step 2
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GENERAL INSTRUMENTATION AO Collet Handle with Spin Cap Part Number: 00-2366-015-00
Assembly Instructions 1. Place the spin cap on the connector on the end of the handle and press firmly. The cap should spin freely on the handle. 2. End of assembly.
Spin Cap Connector
Handle
Step 1
Step 2
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GENERAL INSTRUMENTATION Cable Tensioner and Tensioner Bit See Index for list of applicable part numbers
Disassembly Instructions Tensioner
1. Pull the tensioning bit out from the tensioner. 2. Pull the lever arm out from tensioning bit. 3. End of disassembly. Note: The Tensioner and Bit must be fully disassembled for cleaning and steam sterilization.
Tensioning Bit
Tensioning Bit
Tensioner
Lever Arm
Step 1
Step 2
Step 3
6 | Instrument Disassembly and Assembly Manual
GENERAL INSTRUMENTATION Cable Tensioner and Tensioner Bit See Index for list of applicable part numbers
Assembly Instructions 1. Insert the lever arm into tensioning bit. 2. Insert the tensioning bit into tensioner. 3. End of assembly.
Tensioning Bit
Tensioning Bit
Tensioner
Lever Arm
Step 2
Step 1
Tensioner
Step 3
7 | Instrument Disassembly and Assembly Manual
GENERAL INSTRUMENTATION Forceps Part Number: A0168F01
Disassembly Instructions 1. Remove the movable beak from the forceps body by unscrewing it with the wheel. 2. End of disassembly. Note: The Uption Complete Femoral Forceps must be fully disassembled for cleaning and steam sterilization. Movable Beak
Forceps Body Wheel
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GENERAL INSTRUMENTATION Forceps Part Number: A0168F01
Assembly Instructions 1. Place the threading hole of the movable beak in front of the thread axis of the Forceps body and the other hole of the movable beak in front of the non-thread axis of the femoral forceps (see image below). 2. Set the movable beak on the forceps body by screwing the wheel. 3. End of assembly. Movable Beak
Forceps Body Wheel
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GENERAL INSTRUMENTATION Forceps Part Number: 100.10.010
Disassembly Instructions
4
5
Assembly instructions in reverse order 1. Turn the threaded rod (5) up to unlock it from the guide bolt (4) as shown on Figure 2.
Locking sleeves
2. Rotate the right lever (2) on the left lever (1) until the slot on the locking sleeve becomes aligned with the contour of the head screw (3) as shown on Figure 3.
Figure 1
3 1
3. Pull off the right lever (2) from the left lever (1) as shown on Figure 4.
2
4. The dis-assembled instrument is shown on Figure 5. Further disassembly of the instrument is not necessary, and it may be performed only by the manufacturer during servicing.
Figure 2
Figure 3
Figure 4
Figure 5
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GENERAL INSTRUMENTATION Modular Tap Handle Part Number: 00-8790-005-30
Disassembly Instructions 1. Turn the outer collar counter clockwise to completely unthread the outer collar from the inner collet. There will be increased resistance as you continue to unthread the outer collar. 2. End of disassembly. Note: The Modular Tap Handle must be fully disassembled for cleaning and steam sterilization.
Step 1
Outer Collar
Inner Collet
Step 2
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GENERAL INSTRUMENTATION Modular Tap Handle Part Number: 00-8790-005-30
Assembly Instructions 1. Put outer collar onto inner collet. 2. Turn the outer collar clockwise to thread the outer collar onto the inner collet. There will be increased resistance as you continue to thread the outer collar.
Outer Collar
Inner Collet
Step 1
3. End of assembly.
Step 2
12 | Instrument Disassembly and Assembly Manual
GENERAL INSTRUMENTATION Plate Bending Press Part Number: 100.06.010
Disassembly Instructions Assembly instructions in reverse order 1. The bending press should be disassembled for cleaning. 2. Unsnap the compression plate from the compression screw. 3. Remove the compression screw and compression plate as shown in the disassembled state below (Figure 2).
Figure 1: Assembled state
Further disassembly of the instrument is not necessary, and it may be performed only by the manufacturer during servicing.
Compression Plate
Compression Screw Figure 2: Disassembled state
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GENERAL INSTRUMENTATION Straight Universal Handle Part Number: 00-8790-010-00
Disassembly Instructions 1. Pull the outer sleeve towards the blue handle and twist clockwise to unlock the sleeve. 2. Slide sleeve away from blue handle. 3. End of disassembly. Note: The Straight Universal Handle must be fully disassembled for cleaning and steam sterilization.
Step 1
Outer Sleeve
Outer Sleeve
Blue Handle
Step 2
Shaft
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GENERAL INSTRUMENTATION Straight Universal Handle Part Number: 00-8790-010-00
Assembly Instructions 1. Align pin in tip of main shaft with slot in outer sleeve and slide outer sleeve over the shaft. 2. Pull sleeve towards blue handle until it stops and Rotate outer sleeve counter clockwise until it locks.
Outer Sleeve
3. End of assembly.
Step 1
Shaft
Step 2
Outer Sleeve
Blue Handle
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GENERAL INSTRUMENTATION Suction Device Part Number: 01.04239.850
Disassembly Instructions 1. Unscrew the screw cap. 2. Slide screw cap off of the shaft. 3. Pull the suction cup from the shaft. 4. End of disassembly. Note: The Suction Device must be fully disassembled for cleaning and steam sterilization.
Step 1
Step 2
Screw Cap
Screw Cap Suction Cup
Step 3
Shaft
Suction Cup
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GENERAL INSTRUMENTATION Suction Device Part Number: 01.04239.850
Assembly Instructions 1. Push the suction cup into the shaft until the shaft’s fingers are in the suction cup’s groove. 2. Slide the screw cap all the way down the shaft with the large hole facing the suction cup.
Screw Cap
3. Screw the screw cap completely to the shaft. 4. End of assembly. Step 1
Shaft
Suction Cup
Step 2
Step 3
Screw Cap
Suction Cup
17 | Instrument Disassembly and Assembly Manual
GENERAL INSTRUMENTATION T-Handle Part Number: 00-8401-002-00
Disassembly Instructions 1. Push t-handle lock towards t-handle slide. Step 1
2. While pressed, turn the t-handle lock clockwise and release. 3. Slide the spring and the t-handle slide up the t-handle shaft to disengage the four pegs from the four holes.
T-Handle Lock
4. End of disassembly. Note: The T-Handle must be fully disassembled for cleaning and steam sterilization.
T-Handle Slide
Step 2
Step 3
T-Handle Shaft
T-Handle Lock Spring
T-Handle Slide
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