SurePower II Battery Pack Guide Rev B Dec 2012

The issue date for the SurePower™ II Battery Pack Guide (REF 9650-000840-01 Rev. B) is December, 2012. If more than three years have elapsed since the issue date, contact ZOLL Medical Corporation to determine if additional product information updates are available. SurePower, X Series, and ZOLL are trademarks or registered trademarks of ZOLL Medical Corporation in the United States and/or other countries. All other trademarks are the property of their respective owners. Copyright © 2012 ZOLL Medical Corporation. All rights reserved.

ZOLL Medical Corporation 269 Mill Road Chelmsford, MA, 01824 USA Tel.: +1 978-421-9655 Fax: +1 978-421-0001

ZOLL International Holding B.V. Newtonweg 18 6662 PV ELST Nederland Tel.: +31 (0) 481 366410 Fax: +31 (0) 481 366411

Introduction The SurePowerTM II Battery Pack is a rechargable, sealed lithium ion battery for use in compatible ZOLL ® defibrillator/monitors and chargers. It is important that you read and understand the information in this manual. The proper use of the SurePower II Battery Pack is critical to the reliable operation of your ZOLL defibrillator/ monitor.

Conventions This manual uses the following conventions:

Warning statements describe conditions or actions that can result in personal injury or death. Caution

Caution statements describe conditions or actions that can result in damage to the SurePower II Battery Pack. Note:

Notes contain additional information on using and maintaining the SurePower II Battery Pack.

The manual displays button and LED labels in bold face type.

Safety The following sections provide important warnings, cautions, and notes regarding the ZOLL SurePower II Battery Pack.

Warnings • Locate ZOLL defibrillator/monitor units where they cannot harm the patient or medical

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personnel if they fall -- accidental sliding or drop of the SurePower II Battery Pack may cause physical injury. Damaged batteries may expose users to a safety hazard. Should the SurePower II Battery Pack be dropped, inspect and test the unit prior to further use following the procedures described in the Maintenance section of this Guide. Avoid prolonged exposure of the SurePower II Battery Pack to direct sunlight to minimize heating and damage that may occur from exposure to ultraviolet light. SurePower II Battery Packs have been tested against interference from radio frequency emissions typical of two-way radios used in emergency service/public safety activities. Refer to the appropriate ZOLL defibrillator/monitor operator’s guide to determine recommended operating distances from RF transmission equipment. Do not use SurePower II Battery Packs unless they have been visually inspected, tested, and recalibrated by appropriate personnel and you have been adequately trained in the proper use of these batteries. See the Maintenance section of this guide for more information. Do not disassemble the SurePower II Battery Pack. Charge the SurePower II Battery Pack in a well-ventilated area. You must perform periodic inspection, capacity testing, and functional testing of rechargable defibrillator batteries to ensure the availability of safe and reliable batteries. See the Maintenance section of this guide for more information.

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INTRODUCTION • When in use on a defibrillator/monitor, if the battery pack indicates a fault condition or any

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operating state that can prevent the effective use of the defibrillator/monitor, replace that battery pack as soon as possible. Do not place foreign objects into battery sockets. Do not use the SurePower II Battery Pack in the presence of flammable agents (such as gasoline), oxygen-rich atmospheres, or flammable anesthetics. Using the device in the presence of flammable agents can cause an explosion. Do not immerse or set the SurePower II Battery Pack in liquid. Using the battery near or within puddles of water may present a shock hazard to the operator, patient, and nearby personnel. Use only ZOLL chargers to charge ZOLL batteries. If the display indicators on the SurePower II Battery Pack are not consistent with the indicators on the SurePowerTM Charger Station, a fault condition may be present. Remove the battery from service as soon as practical, and verify the correct operation of the charger, defibrillator, and battery.

Cautions • Follow all recommended maintenance instructions. If a problem occurs, obtain service

immediately. Do not use alcohol or ketones (MEK, acetone, etc.) to clean SurePower II Battery Packs. Do not sterilize or autoclave SurePower II Battery Packs. Avoid storage of fully depleted battery packs. Do not install batteries into a defibrillator/monitor unit that is not plugged into live AC mains when storage may exceed 90 days. Battery damage may occur. • If you are disposing of a SurePower II Battery Pack, contact your local authorities to determine the requirements for the recycling and disposal of electrical equipment and follow those requirements. • • • •

Notes • SurePower II Battery Packs may feel warm to the touch following a large number of shocks

delivered at maximum energy or after recharging. • You can get additional information about the SurePower II Battery Pack and its use from the

appropriate ZOLL defibrillator/monitor operator’s guide (for example, labeling information -- symbols used, Serial Number format, Date of Manufacture, and so on).

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Using the SurePower II Battery Pack The SurePower II Battery Pack provides enhanced on-board processing that allows the battery to communicate its specific charging requirements to the SurePower™ Charger Station or ZOLL defibrillator/monitor unit. The battery’s on-board processing also allows it to provide the following information:

2:00+

3:00+

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1:00+

• The battery’s run time or capacity. • The battery’s calibration status. • Battery Fault Indications.

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Figure 1-1 ZOLL SurePower II Battery Pack

Note:

ZOLL ships the SurePower II Battery Pack in a partially charged state and you must fully charge the battery pack before first use.

It is very important that you recharge a depleted SurePower II Battery Pack as soon as possible.

Caution

Do not store fully depleted battery packs or damage can result.

Caution

Do not store fully charged batteries for more than 90 days. Should you need to store a battery for 90 days or longer, see the Extended Storage section of this guide for information on how to do so.

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USING THE SurePower II Battery Pack

Displaying Battery Runtime The SurePower II Battery Packcan display its present status.

To display the status of the SurePower II Battery Pack, press and release the Display button (momentary press) on the top of the battery. When you press and release the Display button, all LEDs blink to indicate that they work. The battery then lights specific LEDs for approximately 10 seconds to indicate the battery’s runtime, calibration status, and fault state. We describe what these LEDs indicate in the following sections.

Note:

The SurePower II Battery Pack’s LEDs light only when the Display button is pressed.

SurePower II Battery Pack Icon

LED Indications

This is the runtime indicator that displays the estimated runtime of the SurePower II Battery Pack in your defibrillator. When you momentarily press and release the Display button on the SurePower II Battery Pack, the LEDs above these icons light for approximately 10 seconds to indicate the battery’s estimated run time. If the battery is fully charged, the LED over each of the five runtime indicator icons illuminates. As the battery discharges, the number of illuminated LEDs decreases. As the SurePower II Battery Pack discharges, pressing the Display button will light, from left to right, the LED’s that indicate the battery’s run time. For example, if four LED’s light, the battery can power a defibrillator/monitor for at least 3 hours (displayed as 3:00+); if three LED’s light, the battery can power the defibrillator/monitor for at least 2 hours (displayed as 2:00+), and so on. When you press the Display button on a battery that is installed and powering a defibrillator/monitor, the runtime indicator displays the run time for the battery in that specific unit. When a SurePower II Battery Pack is not installed in a ZOLL defibrillator/monitor unit, the runtime indicator displays the runtime for the battery at a nominal drain rate for that unit. Note: If the left-most LED of the runtime indicator blinks, the battery has less than fifteen minutes of use left, and defibrillator shutdown will soon occur. Recharge the battery as soon as possible.

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SurePower II Battery Pack Icon

LED Indications

This is the Recalibration icon. This LED lights for approximately 10 seconds (after you press and release the Display button) if the battery needs to be calibrated. If the Recalibration LED lights, the runtime indicator will not display run time for that battery. For best performance of the battery, you should recalibrate the battery as soon as possible. To manually recalibrate the SurePower II Battery Pack, you can insert the battery into the SurePower Charger Station (using the SurePowerTM II Battery Adaptor) and perform a ManualTest (for more information, see the ZOLL SurePower Charger Station Operator’s Guide). After you recalibrate the battery, the Recalibration LED will only flash momentarily when you press the Display button.

This is the Fault Icon. If the SurePower II Battery Pack detects a battery fault, this LED lights for approximately 10 seconds after you press the Display button. If the Fault LED lights, the runtime indicator will not display run time for that battery. See the following section for more information on battery faults.

Cleaning Clean the SurePower II Battery Pack with a soft damp cloth and mild soap. Do not immerse or set the SurePower II Battery Pack in fluids of any kind. Do not use alcohol or ketones to clean the SurePower II Battery Pack.

Maintenance -- Testing and Inspection Perform a battery check, which verifies that the battery is fully charged and fault free, as part of any regularly scheduled unit test. Press the battery’s Display button to perform the battery check. As part of your defibrillator/monitor maintenance program, verify that the battery’s LEDs work (press the Display button to test LEDs) -- if the LEDs do not work, remove the battery from service. Also check the SurePower II Battery Pack casing for cracks, damaged contacts and sockets, or other damage -- if the battery pack is cracked or damaged, remove it from service.

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USING THE SurePower II Battery Pack Extended Storage Do not store the SurePower II Battery Pack for extended periods in a fully charged state. If you must store the battery pack for an extended period 1. Charge the SurePower II Battery Pack until three runtime LEDs light (this takes approximately 1.5 hours when charging a fully depleted battery). 2. Recharge the SurePower II Battery Pack until three runtime LEDs light every 4 months.

Checking Capacity Loss To check battery capacity (the amount of charge the battery can hold), press and hold down the Display button for at least 5 seconds.

Press and hold down the Display button for at least 5 seconds.

While you hold down the Display button, the runtime indicator displays the battery runtime. When you release the Display button, the runtime indicator displays the battery capacity for 2 seconds, then redisplays the battery runtime.

During the 2 seconds after you release the Display button, the runtime indicator displays battery capacity and will light five LEDs to indicate that the capacity is equal or close to that of a new battery. After displaying battery capacity for 2 seconds, all LEDs blink and then display the battery’s runtime. Over time, as you use a SurePower II Battery Pack, the battery capacity decreases and this capacity check will light fewer LEDs. When the capacity check lights only a single LED, the battery is at or near 60% of its original capacity, and you should remove the battery from service. If the Recalibration or Fault LED lights after you release the Display button, the runtime indicator will not display the capacity or run time for that battery.

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Understanding Battery Faults The SurePower II Battery Pack can detect one or more simultaneously occurring faults that render the battery unfit for use. To determine the faults that affect a battery, follow this procedure when the fault light is on:

Press and hold down the Display button for at least 15 seconds. If the battery does not detect any battery faults, all of the LEDs will light for 10 seconds.

The Fault LED will blink to indicate the code that identifies the battery fault (there will be a brief delay before the LED blinks). The fault codes number from 1 to 29. To indicate fault code 1, the Fault LED blinks once. To indicate fault code 2, the LED blinks twice, and so on. If the battery detects multiple battery faults, it displays the first fault code, pauses briefly, and then displays the next fault code, and so on.

The following table lists battery temperature faults and actions you can take to clear these fault conditions. All other fault codes require you to remove the battery from service. For more information on these fault codes, see the appropriate ZOLL defibrillator/monitor service manual.

Fault ID

Fault Type

Recommended Action

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Battery Over Temperature During Charge.

Move the battery to a cooler room or out of direct sunlight, if possible, and allow the battery to cool before continuing to charge the battery.

The battery is at or above its maximum temperature for charging (140°F/60°C).

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Battery Under Temperature during Charge. The battery is at or below the minimum temperature for charging (32°F/0°C).

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If the ambient temperature was low when the battery reached or exceeded its maximum temperature, do not use this battery.

Move the battery to a warmer room (above 32°F / 0°C) and allow the battery to warm up before charging again.

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USING THE SurePower II Battery Pack

SurePower II Battery Pack Specifications Type

Lithium Ion

Size

7 (Length) x 3.7 (Width) x 1.2 (Height) in 17.8 (Length) x 9.3 (Width) x 3 (Height) cm

Weight

1.4 lb (.64 kg)

Voltage

11.1 V

Capacity

6.6 Ah when charged to 12.6V

Operating Temperature

32°F to 122°F 0°C to 50°C

Optimal Charging Temperature

59°F to 95°F

Short Term Storage/ Transportation Temperature *

-22°F to 158°F

Particle and Water Ingress Protection

IP 55

Altitude of Operation

-557.7 ft through 15,000 ft (below and above sea level)

15°C to 35°C

-30°C to 70°C

-170 m through 4572 m (below and above sea level) 103 kPa through 57 kPa

*For extended storage periods, store the SurePower II Battery Pack between 60°F to 77°F (15°C to 25°C) to minimize capacity loss.

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