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Computer Aided Surgery Systems Equipment Cleaning and Sterilization Instructions
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Page 1
Computer-Aided Surgery Systems Equipment Cleaning and Sterilization 800 595 9709 Toll Free 720 890 3200 Local and International
Equipment Cleaning and Sterilization How to use these instructions Follow these instructions for use for Medtronic devices listed in the “Index of Devices” on page 11. These instructions are intended for critical devices. 1.
Locate the device by part number in the “Index of Devices.” If you cannot locate your device in this list, contact Medtronic Navigation™technical support at 800 595 9709 or 720 890 3160.
2.
Determine which cleaning and sterilization instruction set to use for that device. Instruction sets are given by number and color designation.
3.
Locate the instruction set within this document.
4.
Follow those instructions for that specific device.
5.
Devices must be thoroughly cleaned in a dedicated cleaning area.
Instruction sets Instructions for devices that must be cleaned using automated washer/disinfectors without sonication, or cleaned manually with sonication ...page 2 Instructions for wired (active) devices that must be cleaned using manual methods ...page 5 Instructions for devices that must be cleaned using automated washer/disinfectors with sonication, or cleaned manually with sonication ...page 7
Warnings Warning: Pre-sterilized single-use devices have the single-use symbol on the label. Do not reprocess, resterilize, or reuse any single-use device. Attempts to reprocess or resterilize a single-use device may be ineffective and may compromise its structural integrity. Any reuse creates a risk of contamination which could result in patient injury, illness, or death. Warning: Do not reuse or reprocess the device where transmissible spongiform encephalopathies or Creutzfeldt-Jakob disease contamination is suspected. Incinerate the potentially contaminated device according to national guidelines. Warning: To prevent cross-contamination, always handle, transport, and reprocess devices contacting the central nervous system separately from other devices. Warning: To avoid potential exposure to blood-borne pathogens and chemicals, use appropriate Personal Protective Equipment when handling, reprocessing, or disposing of the device. Universal precautions should be observed by all personnel according to OSHA Standard 29 CFR 1910.1030, Occupational Exposure to Bloodborne Pathogens. Warning: The device is designed for reuse and is supplied in non-sterile condition. Clean and sterilize the device before the first use and any reuse according to the directions given. Warning: Steam for sterilization should be generated from water that has been treated to remove total dissolved solids, filtered to remove contaminants and water droplets, and supplied via piping without deadlegs or other stagnant zones where contamination might collect. Steam saturation should be greater than 97%. Warning: Prior to use, examine the product packaging and the product itself for damage, deterioration, and abuse. If found, do not use the product. Contact Medtronic Navigation.
Precautions Caution: Deviation from the recommended cleaning and sterilization processes is at the risk of the user facility. Caution: Because of the variability in cleaning efficiencies and sterilizer operating parameters, all given parameters (temperature, time, etc.) should be validated by persons who have training and expertise in sterilization processes. Caution: The recommended cleaning and sterilization parameters are only valid with equipment that is properly maintained, calibrated and validated. Caution: Federal law (U.S.A.) restricts this device to sale by or on the order of a physician.
0344
Part Number 9730713, revision 17, 2017-09 Medtronic Navigation Inc, 826 Coal Creek Circle, Louisville, CO 80027 USA
Cleaning, Inspection, and Sterilization Instructions Instructions for devices that must be cleaned using automated washer/disinfectors without sonication, or cleaned manually with sonication Instruction set 1: Instructions for devices that must be cleaned using automated washer/disinfectors without sonication, or cleaned manually with sonication Limitations on Reprocessing
End of useful life is normally determined by wear and damage due to use. See “Maintenance Inspection Testing” on page 3 in this document to determine if the device is at the end of its useful life. Caution: At the end of its useful life, dispose of the device in accordance with national regulations.
Containment and Transportation
Reprocessing begins at the point of use. If the device cannot be reprocessed immediately, keep the device moist during transport. For example, place the device in a tray of tap water. Tap water is defined as potable water with a hardness value between 0.7 mmol/l – 2.0 mmol/l. Caution: Devices should be cleaned within 30 minutes of use to limit fixation of contaminants.To prolong the life of the device, reprocess immediately after use. Warning: To prevent cross-contamination, always handle, transport, clean, disinfect, sterilize, and package devices contacting the central nervous system separately from other devices.
Preparation for Cleaning
Remove any single-use spheres and dispose of them in accordance with national regulations. No special tools are required; grasp the sphere at its base and pull up. Disengage all components. If you are unsure how to disassemble the device in preparation for cleaning, refer to the device-specific instructions for use, or contact Medtronic Navigation™technical support at 800 595 9709 or 720 890 3160. Before the cleaning step, thoroughly rinse the device under running cold tap water at a temperature of 10 – 16°C (50 – 61°F) to remove any visible soil. Use a soft-bristled brush or clean cloth to aid soil removal. Give particular attention to crevices, lumens and other areas that present a challenge to cleaning. For cannulated devices that are used with guide-wires, use an appropriately-sized brush, cleaning stylet, or pipe cleaner to clean a 1.50 mm diameter cannula. Carefully inspect devices, including any lumens and cavities, to ensure all visible soil is removed.
Automated Cleaning
Caution: Follow EN ISO 15883-1 for load and thermometric settings for all washer-disinfectors. Transfer the devices to the washer and select the instrument cycle. Ensure the following set of cycle parameters are properly programmed. Caution: Use the device sterilization tray for sterilization only, not for cleaning or disinfection. Phase
Recirculation/Soak
Water Temperature
Detergent Type
Prewash 1
2 minutes (02:00)
Cold tap water 10 – 16°C (50 – 61°F)
N/A
Enzyme Wash
2 minutes (02:00)
Hot tap water 43 – 55°C (109 – 131°F)
Steris Prolystica™2x Concentrate Enzymatic Cleaner, 1.0 ml/L (⅛ oz/gal), or equivalent neutral pH enzymatic detergent.
Wash 1
2 minutes (02:00)
66°C (151°F) (setpoint)
Steris Prolystica™2x Concentrate Neutral Detergent, 1.0ml/L (⅛ oz/gal), or equivalent neutral pH detergent
Rinse 1
15 seconds (00:15)
Hot tap water 43 – 60°C (109 – 140°F)
N/A
Thermal Rinse
1 minute (01:00)
90°C (194°F) (setpoint)
N/A
Purified Water Rinse
10 seconds (00:10)
66°C (151°F) (setpoint)
N/A
Warning: After cleaning, visually examine all parts of the device for cleanliness. If visible soil remains, repeat cleaning.
Page 2
Equipment Cleaning and Sterilization, continued Instruction set 1: Instructions for devices that must be cleaned using automated washer/disinfectors without sonication, or cleaned manually with sonication (Continued) Manual Cleaning
Manually clean the device only when a washer-disinfector is not available. 1.
Prepare a neutral enzymatic detergent such as Steris Prolystica™2x Concentrate Enzymatic Cleaner following the manufacturer’s recommendations of ⅛ oz/gal at a temperature of 23°C (73°F), or use an equivalent neutral pH detergent following that manufacturer’s recommendations. Immerse the device in the prepared enzymatic detergent, actuate the device and allow it to soak for a minimum of 10 minutes.
2.
Thoroughly clean the device. Pay particular attention to crevices, lumens and other hard-to-clean areas to remove all visible soil. For cannulated devices that are used with guide-wires, use an appropriately-sized brush, cleaning stylet, or pipe cleaner to clean a 1.50 mm diameter cannula.
3.
Prepare a fresh neutral enzymatic detergent such as Steris Prolystica™2x Concentrate Enzymatic Cleaner following the manufacturer’s recommendations of ⅛ oz/gal at a temperature of 23°C (73°F), or use an equivalent neutral pH detergent following that manufacturer’s recommendations. Using a syringe repeatedly flush lumens, blind holes, and cracks until the solution runs clear. Allow detergent solution into hard-to-reach areas.
4.
After soaking, the device should be thoroughly rinsed under running warm tap water at a temperature of 30 – 45°C (86 – 113°F) for a minimum of 1 minute to remove all residual detergent. Actuate the device during rinse to allow water into hard-to-reach areas. Use a syringe to aid in rinsing.
5.
In a sonication unit, prepare a neutral enzymatic detergent such as Steris Prolystica™2x Concentrate Enzymatic Cleaner following the manufacturer’s recommendations of ⅛ oz/gal at a temperature of 23°C (73°F), or use an equivalent neutral pH detergent following that manufacturer’s recommendations. Completely submerge the device in the prepared enzymatic detergent and allow it to sonicate for a minimum of 10 minutes.
6.
After sonication, the device should be thoroughly rinsed under running warm tap water at a temperature of 30 – 45°C (86 – 113°F) for a minimum of 1 minute to remove all residual detergent. Actuate the device during rinse to allow water into hard-to-reach areas. Use a syringe to aid in rinsing.
7.
Following the warm tap water rinse, the device should be thoroughly rinsed in room temperature (25°C) (77°F) purified water (deionized, reverse osmosis, or equivalent) for a minimum of 30 seconds. Use a syringe to aid in rinsing.
Warning: After cleaning, visually examine all parts of the device for cleanliness. If visible soil remains, repeat cleaning. Drying
If necessary, dry the device with a clean, lint-free towel.
Maintenance Inspection Testing
Visually inspect the device before each use for obvious damage or corrosion to ensure it is not pitted, fractured, bent, loose, or otherwise damaged. Additionally, check for the following: • Laser etchings, engravings, and other markings that are illegible. • Cracks in the handle or any other part of the device. • Discoloration, corrosion, stains or rust. If present, attempt to clean the device using the cleaning instructions provided in this document. If reprocessing does not remove the discoloration, corrosion, stains, or rust, the device is at the end of its useful life. • Damage to the working end or tip. The working end should be free from cracks, sharp-edged gouges, and other damage. • Missing parts or parts that are damaged and deteriorated. • Mating ends that have damage (such as nicks, gouges, bends, and so forth) that interfere with the mating function. • An insecure handle-to-shaft connection, on devices that have such a connection. • Damaged threads, on a device that has threads. A device that exhibits properties listed above is at the end of its useful life. Dispose of the device according to national regulations. Warning: Do not reprocess for surgical use a device that has obvious damage or corrosion. Contact Medtronic Navigation.
Part Number 9730713, revision 17
Page 3
Instruction set 1: Instructions for devices that must be cleaned using automated washer/disinfectors without sonication, or cleaned manually with sonication (Continued) Packaging
The user facility is responsible for using only accessories (such as sterilization wraps, chemical indicators, and biological indicators) that have been approved by the Food and Drug Administration for medical facilities inside the U.S.A. and its territories, or conform to EN ISO 11607 for medical facilities outside the U.S.A. and its territories. Sterilize devices in one of the following configurations: • In the appropriate Medtronic-branded reusable rigid sterilization container with SCF01 paper filters • In the appropriate Medtronic-branded double-wrapped sterilization tray • Individually wrapped in sterilization wrap, such as Kimguard™(KC600) Sterilization Wrap, if the appropriate Medtronic-branded container or tray is not available. Caution: The device sterilization tray is to be used for sterilization only, not for cleaning or disinfection. Caution: Do not wrap rigid sterilization containers.
Sterilization
Warning: Do not sterilize and supply for surgical use any device that is not visibly clean and free of particulates. If particulates are present, repeat reprocessing, starting with the Preparation for Cleaning step. Caution: Devices cannot be sterilized to an adequate Sterility Assurance Level without prior cleaning. Caution: Do not sterilize the device at temperatures greater than 137°C (279°F). These sterilization instructions have been validated to a sterility assurance level of 10 -6. 1.
Load the parts into the sterilizer by following the sterilizer manufacturer’s recommended loading procedures and load configurations.
2.
Program the sterilizer with the parameters found in Table A for medical facilities inside the U.S.A. and its territories, or one of the parameter sets in Table B for medical facilities outside the U.S.A. and its territories.
Table A: Sterilization cycle parameters for the medical facilities inside the United States of America and its territories Method
Cycle
Temperature
Exposure time
Minimum Dry Time1
Steam
Prevacuum
132°C (270°F)
4 minutes
30 minutes
Table B: Sterilization cycle parameters for medical facilities outside the United States of America and its territories Method
Cycle
Temperature
Exposure time
Minimum Dry Time1
Steam
Prevacuum
132°C (270°F)
4 minutes
30 minutes
Steam
Prevacuum
134°C (273°F)
18 minutes
30 minutes
1 Minimum dry times were validated using sterilizers having vacuum drying capabilities. Drying cycles using ambient
atmospheric pressure may require more time. Storage
Page 4
Ensure devices and sterile packaging are dry before storing. Store in dry, clean conditions at ambient room temperature such that the package is not compromised.
Equipment Cleaning and Sterilization, continued Instructions for wired (active) devices that must be cleaned using manual methods Warning: Disconnect active instruments from system or power sources before reprocessing Caution: Do not submerge components that contain LEDs or any other electronics and do not allow liquid to enter the electrical connections. Electronic components may be permanently damaged as a result of submersion. Allow any submerged component 24 hours of air-dry time before attempting to assess damage. Instruction set 2: Instructions for wired (active) devices that must be cleaned using manual methods Limitations on Reprocessing
End of useful life is normally determined by wear and damage due to use. See “Maintenance Inspection Testing” on page 6 in this document to determine if the device is at the end of its useful life. Caution: At the end of its useful life, dispose of the device in accordance with national regulations.
Containment and Transportation
Reprocessing begins at the point of use. If the device cannot be reprocessed immediately, keep the device moist during transport. For example, fully submerge a cloth in tap water or in a prepared pH-neutral enzymatic solution per detergent manufacturer’s recommendation. Wrap the device in this cloth. Tap water is defined as potable water with a hardness value between 0.7 mmol/l – 2.0 mmol/l. Caution: Devices should be cleaned within 30 minutes of use to limit fixation of contaminants. To prolong the life of the device, reprocess immediately after use. Warning: To prevent cross-contamination, always handle, transport, clean, disinfect, sterilize, and package devices contacting the central nervous system separately from other devices.
Preparation for Cleaning
1.
Disengage all components.
2.
Use a soft-bristled brush or clean cloth to remove visible soil. Give particular attention to crevices, lumens and other areas that present a challenge to cleaning. Carefully inspect devices, including any lumens and cavities, to ensure all visible soil is removed.
Automated Cleaning
Warning: Do not use an automated washer-disinfector.
Manual Cleaning
Caution: Use the device sterilization tray for sterilization only, not for cleaning or disinfection. 1.
Prepare a neutral enzymatic detergent such as Steris Prolystica™2x Concentrate Enzymatic Cleaner following the manufacturer’s recommendations of ⅛ oz/gal at a temperature of 23°C (73°F), or use an equivalent neutral pH detergent following that manufacturer’s recommendations.
2.
Soak a clean cloth in the detergent solution and wipe each portion of the device (cable and body) for a minimum of 3 minutes.
3.
Thoroughly clean the device using a soft-bristled brush. Pay particular attention to crevices and other hard-toclean areas to remove all foreign matter.
4.
Flush crevices and blind holes in the device with fresh detergent solution.
5.
Flush the device with purified water (deionized, reverse osmosis, or equivalent).
6.
Soak a clean cloth in purified water (deionized, reverse osmosis, or equivalent) and wipe each portion of the device (cable and body) for a minimum of 2 minutes to remove any residual detergent.
7.
Dry the device with a clean, soft cloth.
8.
Inspect for spotting, residues, debris, or visible particulate matter on reprocessed devices.
Caution: Do not sterilize and supply for surgical use any device that is not visibly clean and free of particulates. If particulates are present, repeat cleaning. Drying
If necessary, dry the device with a clean, lint-free towel.
Part Number 9730713, revision 17
Page 5
Instruction set 2: Instructions for wired (active) devices that must be cleaned using manual methods (Continued) Maintenance Inspection Testing
Visually inspect the device before each use for obvious damage or corrosion to ensure it is not pitted, fractured, bent, loose, or otherwise damaged. Additionally, check for the following: • Laser etchings, engravings, and other markings that are illegible. • Cracks in the handle or any other part of the device. • Discoloration, corrosion, stains or rust. If present, attempt to clean the device using the cleaning instructions provided in this document. If reprocessing does not remove the discoloration, corrosion, stains, or rust, the device is at the end of its useful life. • Damage to the working end or tip. The working end should be free from cracks, sharp-edged gouges, and other damage. • Missing parts or parts that are damaged and deteriorated. • Mating ends that have damage (such as nicks, gouges, bends, and so forth) that interfere with the mating function. • An insecure handle-to-shaft connection, on devices that have such a connection. • Damaged threads, on a device that has threads. A device that exhibits properties listed above is at the end of its useful life. Dispose of the device according to national regulations. Warning: Do not reprocess for surgical use a device that has obvious damage or corrosion. Contact Medtronic Navigation.
Packaging
The user facility is responsible for using only accessories (such as sterilization wraps, chemical indicators, and biological indicators) that have been approved by the Food and Drug Administration for medical facilities inside the U.S.A. and its territories, or conform to EN ISO 11607 for medical facilities outside the U.S.A. and its territories. Sterilize devices in one of the following configurations: • In the appropriate Medtronic-branded reusable rigid sterilization container with SCF01 paper filters • In the appropriate Medtronic-branded double-wrapped sterilization tray • Individually wrapped in sterilization wrap, such as Kimguard™(KC600) Sterilization Wrap, if the appropriate Medtronic-branded container or tray is not available. Caution: The device sterilization tray is to be used for sterilization only, not for cleaning or disinfection. Caution: Do not wrap rigid sterilization containers.
Sterilization
Warning: Do not sterilize and supply for surgical use any device that is not visibly clean and free of particulates. If particulates are present, repeat reprocessing, starting with the Preparation for Cleaning step. Caution: Devices cannot be sterilized to an adequate Sterility Assurance Level without prior cleaning. Caution: Do not sterilize the device at temperatures greater than 137°C (279°F). These sterilization instructions have been validated to a sterility assurance level of 10 -6. 1.
Load the parts into the sterilizer by following the sterilizer manufacturer’s recommended loading procedures and load configurations.
2.
Program the sterilizer with the parameters found in Table C for medical facilities inside the U.S.A. and its territories, or one of the parameter sets in Table D for medical facilities outside the U.S.A. and its territories.
Table C: Sterilization cycle parameters for the medical facilities inside United States of America and its territories Method
Cycle
Temperature
Exposure time
Minimum Dry Time1
Steam
Prevacuum
132°C (270°F)
4 minutes
30 minutes
Table D: Sterilization cycle parameters for medical facilities outside the United States of America and its territories
1
Storage
Page 6
Method
Cycle
Temperature
Exposure time
Minimum Dry Time1
Steam
Prevacuum
132°C (270°F)
4 minutes
30 minutes
Steam
Prevacuum
134°C (273°F)
18 minutes
30 minutes
Minimum dry times were validated using sterilizers having vacuum drying capabilities. Drying cycles using ambient atmospheric pressure may require more time.
Ensure devices and sterile packaging are dry before storing. Store in dry, clean conditions at ambient room temperature such that the package is not compromised.
Equipment Cleaning and Sterilization, continued Instructions for devices that must be cleaned using automated washer/disinfectors with sonication, or cleaned manually with sonication Instruction set 3: Instructions for devices that must be cleaned using automated washer/disinfectors with sonication, or cleaned manually with sonication Limitations on Reprocessing
End of useful life is normally determined by wear and damage due to use. See “Maintenance Inspection Testing” on page 9 in this document to determine if the device is at the end of its useful life. Caution: At the end of its useful life, dispose of the device in accordance with national regulations.
Containment and Transportation
Reprocessing begins at the point of use. If the device cannot be reprocessed immediately, keep the device moist during transport. For example, place the device in a tray of tap water. Tap water is defined as potable water with a hardness value between 0.7 mmol/l – 2.0 mmol/l. Caution: Devices should be cleaned within 30 minutes of use to limit fixation of contaminants. To prolong the life of the device, reprocess immediately after use. Warning: To prevent cross-contamination, always handle, transport, clean, disinfect, sterilize, and package devices contacting the central nervous system separately from other devices.
Preparation for Cleaning
Remove any single-use spheres and dispose of them in accordance with national regulations. No special tools are required; grasp the sphere at its base and pull up. Disengage all components. If you are unsure how to disassemble the device in preparation for cleaning, refer to the device-specific instructions for use, or contact Medtronic Navigation™technical support at 800 595 9709 or 720 890 3160. Before the cleaning step, thoroughly rinse the device under running cold tap water at a temperature of 10 – 16°C (50 – 61°F) to remove any visible soil. Use a soft-bristled brush or clean cloth to aid soil removal. Give particular attention to crevices, lumens and other areas that present a challenge to cleaning. For cannulated devices that are used with guide-wires, use an appropriately-sized brush, cleaning stylet, or pipe cleaner to clean a 1.50 mm diameter cannula. Carefully inspect devices, including any lumens and cavities, to ensure all visible soil is removed.
Part Number 9730713, revision 17
Page 7
Instruction set 3: Instructions for devices that must be cleaned using automated washer/disinfectors with sonication, or cleaned manually with sonication (Continued) Automated Cleaning
Caution: Follow EN ISO 15883-1 for load and thermometric settings for all washer-disinfectors. Caution: Use the device sterilization tray for sterilization only, not for cleaning or disinfection. 1.
Prepare a neutral enzymatic detergent such as Steris Prolystica™2x Concentrate Enzymatic Cleaner following the manufacturer’s recommendations of ⅛ oz/gal at a temperature of 23°C (73°F), or use an equivalent neutral pH detergent following that manufacturer’s recommendations. Using a syringe repeatedly flush lumens, blind holes, and cracks until the solution runs clear. Allow detergent solution into hard-to-reach areas.
2.
In a sonication unit, prepare a neutral enzymatic detergent such as Steris Prolystica™2x Concentrate Enzymatic Cleaner following the manufacturer’s recommendations of ⅛ oz/gal at a temperature of 23°C (73°F), or an equivalent neutral pH detergent following that manufacturer’s recommendations. Completely submerge the device in the prepared enzymatic detergent and allow it to sonicate for a minimum of 10 minutes.
3.
After sonication, the device should be thoroughly rinsed under running warm tap water at a temperature of 30 – 45°C (86 – 113°F) for a minimum of 1 minute to remove all residual detergent. Actuate the device during rinse to allow water into hard-to-reach areas. Use a syringe to aid in rinsing.
4.
Transfer the devices to the washer and select the instrument cycle. Ensure the following set of cycle parameters are properly programmed.
Phase
Recirculation/Soak
Water Temperature
Detergent Type
Prewash 1
2 minutes (02:00)
Cold tap water 10 – 16°C (50 – 61°F)
N/A
Enzyme Wash
2 minutes (02:00)
Hot tap water 43 – 55°C (109 – 131°F)
Steris Prolystica™2x Concentrate Enzymatic Cleaner, 1.0 ml/L (⅛ oz/gal), or equivalent neutral pH enzymatic detergent.
Wash 1
2 minutes (02:00)
66°C (151°F) (setpoint)
Steris Prolystica™2x Concentrate Neutral Detergent, 1.0ml/L (⅛ oz/gal), or equivalent neutral pH detergent
Rinse 1
15 seconds (00:15)
Hot tap water 43 – 60°C (109 – 140°F)
N/A
Thermal Rinse
1 minute (01:00)
90°C (194°F) (setpoint)
N/A
Purified Water Rinse
10 seconds (00:10)
66°C (151°F) (setpoint)
N/A
Warning: After cleaning, visually examine all parts of the device for cleanliness. If visible soil remains, repeat cleaning.
Page 8
Equipment Cleaning and Sterilization, continued Instruction set 3: Instructions for devices that must be cleaned using automated washer/disinfectors with sonication, or cleaned manually with sonication (Continued) Manual Cleaning
Manually clean the device only when a washer-disinfector is not available. 1.
Prepare a neutral enzymatic detergent such as Steris Prolystica™2x Concentrate Enzymatic Cleaner following the manufacturer’s recommendations of ⅛ oz/gal at a temperature of 23°C (73°F), or use an equivalent neutral pH detergent following that manufacturer’s recommendations. Immerse the device in the prepared enzymatic detergent, actuate the device and allow it to soak for a minimum of 10 minutes.
2.
Thoroughly clean the device. Pay particular attention to crevices, lumens and other hard-to-clean areas to remove all visible soil. For cannulated devices that are used with guide-wires, use an appropriately-sized brush, cleaning stylet, or pipe cleaner to clean a 1.50 mm diameter cannula.
3.
Prepare fresh neutral enzymatic detergent such a Steris Prolystica™2x Concentrate Enzymatic Cleaner following the manufacturer’s recommendations of ⅛ oz/gal at a temperature of 23°C (73°F), or use an equivalent neutral pH detergent following that manufacturer’s recommendations. Using a syringe repeatedly flush lumens, blind holes, and cracks until the solution runs clear. Allow detergent solution into hard-to-reach areas.
4.
After soaking, the device should be thoroughly rinsed under running warm tap water at a temperature of 30 – 45°C (86 – 113°F) for a minimum of 1 minute to remove all residual detergent. Actuate the device during rinse to allow water into hard-to-reach areas. Use a syringe to aid in rinsing.
5.
Prepare a neutral enzymatic detergent such as Steris Prolystica™2x Concentrate Enzymatic Cleaner following the manufacturer’s recommendations of ⅛ oz/gal at a temperature of 23°C (73°F) in a sonication unit, or use an equivalent neutral pH detergent following that manufacturer’s recommendations. Completely submerge the device in the prepared enzymatic detergent and allow it to sonicate for a minimum of 10 minutes.
6.
After sonication, the device should be thoroughly rinsed under running warm tap water at a temperature of 30 – 45°C (86 – 113°F) for a minimum of 1 minute to remove all residual detergent. Actuate the device during rinse to allow water into hard-to-reach areas. Use a syringe to aid in rinsing.
7.
Following the warm tap water rinse, the device should be thoroughly rinsed in room temperature (25°C) (77°F) purified water (deionized, reverse osmosis, or equivalent) for a minimum of 30 seconds. Use a syringe to aid in rinsing.
Warning: After cleaning, visually examine all parts of the device for cleanliness. If visible soil remains, repeat cleaning. Drying
If necessary, dry the device with a clean, lint-free towel.
Maintenance Inspection Testing
Visually inspect the device before each use for obvious damage or corrosion to ensure it is not pitted, fractured, bent, loose, or otherwise damaged. Additionally, check for the following: • Laser etchings, engravings, and other markings that are illegible. • Cracks in the handle or any other part of the device. • Discoloration, corrosion, stains or rust. If present, attempt to clean the device using the cleaning instructions provided in this document. If reprocessing does not remove the discoloration, corrosion, stains, or rust, the device is at the end of its useful life. • Damage to the working end or tip. The working end should be free from cracks, sharp-edged gouges, and other damage. • Missing parts or parts that are damaged and deteriorated. • Mating ends that have damage (such as nicks, gouges, bends, and so forth) that interfere with the mating function. • An insecure handle-to-shaft connection, on devices that have such a connection. • Damaged threads, on a device that has threads. A device that exhibits properties listed above is at the end of its useful life. Dispose of the device according to national regulations. Warning: Do not reprocess for surgical use a device that has obvious damage or corrosion. Contact Medtronic Navigation.
Packaging
The user facility is responsible for using only accessories (such as sterilization wraps, chemical indicators, and biological indicators) that have been approved by the Food and Drug Administration for medical facilities inside the U.S.A. and its territories, or conform to EN ISO 11607 for medical facilities outside the U.S.A. and its territories. Sterilize devices in one of the following configurations: • In the appropriate Medtronic-branded reusable rigid sterilization container with SCF01 paper filters • In the appropriate Medtronic-branded double-wrapped sterilization tray • Individually wrapped in sterilization wrap, such as Kimguard™(KC600) Sterilization Wrap, if the appropriate Medtronic-branded container or tray is not available. Caution: The device sterilization tray is to be used for sterilization only, not for cleaning or disinfection. Caution: Do not wrap rigid sterilization containers.
Part Number 9730713, revision 17
Page 9
Instruction set 3: Instructions for devices that must be cleaned using automated washer/disinfectors with sonication, or cleaned manually with sonication (Continued) Sterilization
Warning: Do not sterilize and supply for surgical use any device that is not visibly clean and free of particulates. If particulates are present, repeat reprocessing, starting with the Preparation for Cleaning step. Caution: Devices cannot be sterilized to an adequate Sterility Assurance Level without prior cleaning. Caution: Do not sterilize the device at temperatures greater than 137°C (279°F). These sterilization instructions have been validated to a sterility assurance level of 10 -6. 1.
Load the parts into the sterilizer by following the sterilizer manufacturer’s recommended loading procedures and load configurations.
2.
Program the sterilizer with the parameters found in Table E for medical facilities inside the U.S.A. and its territories, or one of the parameter sets in Table F for medical facilities outside the U.S.A. and its territories.
Table E: Sterilization cycle parameters for the medical facilities inside United States of America and its territories Method
Cycle
Temperature
Exposure time
Minimum Dry Time1
Steam
Prevacuum
132°C (270°F)
4 minutes
30 minutes
Table F: Sterilization cycle parameters for medical facilities outside the United States of America and its territories
1
Storage
Page 10
Method
Cycle
Temperature
Exposure time
Minimum Dry Time1
Steam
Prevacuum
132°C (270°F)
4 minutes
30 minutes
Steam
Prevacuum
134°C (273°F)
18 minutes
30 minutes
Minimum dry times were validated using sterilizers having vacuum drying capabilities. Drying cycles using ambient atmospheric pressure may require more time.
Ensure devices and sterile packaging are dry before storing. Store in dry, clean conditions at ambient room temperature such that the package is not compromised.
Equipment Cleaning and Sterilization, continued Index of Devices Part Number
Description
Egg Quick Connect Handle
963-778
4.5 mm Diameter Cannula
960-341
Awl Tip
963-791
Long Percutaneous Clamp
960-342
Probe Tip
963-792
Short Percutaneus Clamp
960-521
UC Drill Guide
963-793
Percutaneous Starburst
960-522
UC Drill Guide Trocar
963-794
45° Perc Post
960-523
3 mm UCD Bit Guide
963-795
Percutaneous Screwdriver
960-524
3 mm UC Drill Guide Bit
963-850
Fighter Insertion/Removal Tool
960-527
3 mm Cancellous Bit
963-864
Passive Orthopedic Frame
960-535
Mayfield™Mount Double Star Adapter
9680149
Touchsite Stylus
960-537
Articulating Arm
9730027
Open Spine Clamp Driver
960-539
Biopsy Guide
9730092
PCI Handle
960-615
Linear Sharp Probe
9730269
Microscope Probe
960-717
3.2 mm Adjustable Drill Stop
9730288
Precimed Reamer Adapter
961-337
Small Passive Cranial Reference Frame
9730289
Orthopedic, Dovetail Clamp
961-349
Sugita™Headframe Adapter
9730422
Precimed Teflon Reamer Sleeve
961-576
SureTrak™II Small Clamp
9730476
3 in Fixator Pin
961-578
SureTrak™ II Medium Clamp
9730477
5 in Fixator Pin
961-579
SureTrak™ II Med Passive Fighter
9730478
Precimed Reamer Verification Tip
961-580
SureTrak™ II Large Clamp
9730489
TeraTracker, Blue Tracker
961-581
SureTrak™ II Large Passive Fighter
9730490
TeraTracker, Green Tracker
961-584
SureTrak™ II Clamp Driver
9730491
TeraTracker, Gold Tracker
962-123
90° Jamshidi™Mount
9730492
TeraTracker, Purple Tracker
963-774
Modular Drill Guide-Short
9730605
Small Passive Reference Frame
963-775
2.5 mm Diameter Cannula
9730818
Right Tactile Probe
963-776
2.9 mm Diameter Cannula
9730819
Left Tactile Probe
963-777
3.2 mm Diameter Cannula
9730820
Tactile Awl
Part Number
Description
960-339
Part Number 9730713, revision 17
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Page 11
Part Number
Description
9730864
Part Number
Description
2-Pin Fixator
9732772
150 mm Cannula
9730873
4.0 mm Hex Wrench
9733037
AxiEM™ Spine Reference Clamp
9730944
4.5 mm Cannulated Tap
9733139
Cannulated Vertex™ Max Trocar
9730945
5.5 mm Cannulated Tap
9733140
9730946
6.5 mm Cannulated Tap
Cannulated Vertex™ Max Drill Tube
9733148
Radiolucent Thoracic Clamp
9731110
Image Guided Handle
9733157
Navigus™ Probe
9731450
Mobile Localizer Holder
9733158
Vertek™ Probe
9731567
Small Passive Orange Fighter
9733161
Cannulated Vertex™ Max Awl
9731780
Ti Open Spine Clamp
9733182
9731833
1/4 in Ball Hex Driver
Vertex™ Max Cannulated 1.86p, 4.0 mm Tap
9733183
Vertex™ Max Cannulated 4.5 mm Tap
9733184
Vertex™ Max Cannulated 4.0 mm, 1.5p Tap
9733213
1.9 mm Reducing Tube
9733214
2.2 mm Reducing Tube
9733215
2.6 mm Reducing Tube
9733223
Cannulated Universal Handle
9733332
Adjustable Stop
9733457
Pedicle 2.25 mm Probe
9733504
0° Light Reference Frame
9733505
90° Light Reference Assembly
9733509
3.5 mm Vertex™ Max Tap
9733510
4.0 mm 10-24 mm Vertex™ Max Tap
9733511
4.0 mm 26-52 mm Vertex™ Max Tap
9733512
4.5 mm Vertex™ Max Tap
9733513
4.0 mm Cortical Vertex™ Max Tap
9733514
4.5 mm Cortical Vertex™ Max Tap
9733530
1.5 mm Tip Awl
9733531
2.0 mm Tip Probe
9731965
4.3 mm Ball Tip Probe
9732159
Quick Release 1 Frame
9732160
Quick Release 2 Frame
9732269
Knee Verification Plate
9732296
Long 2.5 Ball Pointer Probe
9732353
Cross Pin Perc Reference Frame
9732355
Vertex™Max Cannulated Drill Guide
9732356
Gray Passive Othopaedic Reference Frame
9732515
Left Thoracic Tactile Probe
9732516
Right Thoracic Tactile Probe
9732520
Quick Release Base
9732562
Cross Pin Tap Cap
9732563
100 mm Cannula
9732564
Cross Pin Slap Hammer
9732565
100 mm Dilator
9732566
Short Bed Rail Adapter
9732771
150 mm Dilator
Page 12
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Equipment Cleaning and Sterilization, continued Part Number
Description
9733649
Part Number
Description
Coutertorque Assy Spine Driver
9734590
Universal Navlock™ Tracker Gray
9733701
1.6 mm Reusable Screwdriver
9734682
Universal Navlock™ Tracker Violet
9733734
Ratcheting QC Small Straight Handle
9734683
Universal Navlock™ Tracker Orange
9733816
Dilator Tracker
9734734
9733817
Navigated Dilator
Universal Navlock™ Tracker Green
9733879
Linear Blunt HC Probe
9733880
Linear Sharp HC Probe
9733881
Cranial Active HC Frame
9733884
SureTrak™ II Active HC Fighter
9733885
Active HC Fighter
9733886
Small Active HC Frame
9733887
Ortho HC Frame
9734036
Drill Guide Aggressive Tip Bit
9734051
Instrument Small SureTrak™ II Clamp
9734054
Large Polestar™ SureTrak™ II Tracker
9734228
NavLock™ Driver Assembly Gray
9734259
NavLock™ Driver Assembly Orange
9734315
NavLock™ Driver Assembly Violet
9734410
Ratcheting Egg Handle
9734433
Right Lumbar Tactile Probe
9734434
Left Lumbar Tactile Probe
9734435
Tactile Awl
9734436
Left Thoracic Tactile Probe
9734437
Right Thoracic Tactile Probe
9734439
Percutaneous Ball Driver
9734450
Insertion / Removal Tool
Part Number 9730713, revision 17
Use Instruction Set
Use Instruction Set
Page 13
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